Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Power Assist Systems. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSPECT DRIVE BELT

  2. BLEED POWER STEERING SYSTEM

  3. CHECK FLUID LEVEL

  4. CHECK STEERING FLUID PRESSURE

Power Steering System (For 1Vd-Ftv With Dpf) -- On-Vehicle Inspection



1. INSPECT DRIVE BELT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

  1. Visually check the belt for excessive wear, frayed cords, etc.

    Text in Illustration
    *a
    		Correct
    *b
    		Incorrect
    *c
    		Incorrect
    If any defect is found, replace the drive belt.
    HINT:
    Cracks on the rib side of a belt are considered acceptable. Replace the belt if there are any missing ribs.

  1. Check by hand that the belt fits properly in the ribbed grooves and has not slipped out of the grooves on the bottom of the crank pulley.



2. BLEED POWER STEERING SYSTEM

  1. Check the fluid level.

  1. Jack up the front of the vehicle and support it with stands.

  1. Turn the steering wheel.

    1. With the engine stopped, turn the wheel slowly from lock to lock several times.

  1. Lower the vehicle.

  1. Start the engine.

  1. Idle the engine for a few minutes.

  1. Turn the steering wheel.

    1. With the engine idling, turn the wheel left or right to the full lock position and keep it there for 2 to 3 seconds, then turn the wheel to the opposite full lock position and keep it there for 2 to 3 seconds. *1

    2. Repeat *1 several times.

      NOTICE:
      For vehicles with VGRS, if the steering wheel is turned from lock to lock repeatedly, the system may stop operating and the amount of rotation before the steering wheel locks may increase due to operation of the overheating prevention function. When the system temperature drops, the system operation automatically returns to normal.

  1. Stop the engine.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

  1. Check for foaming or emulsification.

    Text in Illustration
    *a
    		Correct
    *b
    		Incorrect
    If the system has to be bled twice because of foaming or emulsification, check for fluid leaks in the system.

  1. Check the fluid level.



3. CHECK FLUID LEVEL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

  1. Keep the vehicle horizontal.

    Text in Illustration
    *a
    		COLD Range
    *b
    		HOT Range

  1. With the engine stopped, check the fluid level in the reservoir.
    If necessary, add fluid.

    Fluid:
    ATF DEXRON II or III, or equivalent
    HINT:
    If the fluid is hot, check that the fluid level is within the HOT range. If the fluid is cold, check that the fluid level is within the COLD range.

  1. Start the engine and idle it.

  1. Turn the steering wheel from lock to lock several times to raise the fluid temperature.

    Fluid temperature:
    80°C (176°F)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

  1. Check for foaming or emulsification.

    Text in Illustration
    *a
    		Correct
    *b
    		Incorrect
    If foaming or emulsification is identified, bleed the power steering system.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

  1. With the engine idling, measure the fluid level in the reservoir.

    Text in Illustration
    *a
    		Engine idling
    *b
    		Engine stopped
    *c
    		5.0 mm (0.197 in.) or less

  1. Stop the engine.

  1. Wait a few minutes and remeasure the fluid level in the reservoir.

    Maximum fluid level rise:
    5.0 mm (0.197 in.)
    If the fluid level rise is more than the maximum, bleed the power steering system.

  1. Check the fluid level.



4. CHECK STEERING FLUID PRESSURE

  1. Disconnect the pressure feed tube from the vane pump (Click here).



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

  1. Connect SST as shown in the illustration.

    SST
    09640-10010(09641-01010,09641-01030,09641-01060)
    Text in Illustration
    *1
    		Attachment
    *2
    		Pressure feed tube
    *a
    		IN
    *b
    		OUT
    NOTICE:
    Make sure that the valve of SST is in the open position.

  1. Bleed the power steering system.

  1. Start the engine and idle it.

  1. Turn the steering wheel from lock to lock several times to raise the fluid temperature.

    Fluid temperature:
    80°C (176°F)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

  1. With the engine idling, close the valve of SST and observe the reading on SST.

    Standard fluid pressure:
    10000 to 10700 kPa (102.0 to 109.0 kgf/cm2, 1450 to 1551 psi)
    Text in Illustration
    *1
    		Power steering gear
    *2
    		Oil reservoir
    *3
    		Vane pump
    *a
    		Closed
    NOTICE:
    1. Do not keep the valve closed for more than 10 seconds.
    2. Do not allow the fluid temperature to become too high.
    If the pressure is less than the minimum, check for fluid leaks and replace parts as necessary.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

  1. With the engine idling, fully open the valve.

    Text in Illustration
    *1
    		Power steering gear
    *2
    		Oil reservoir
    *3
    		Vane pump
    *a
    		Open

  1. Measure the fluid pressure at engine speeds of 1000 rpm and 3000 rpm.

    Difference in fluid pressure:
    500 kPa (5.1 kgf/cm2, 73 psi) or less
    NOTICE:
    Do not turn the steering wheel.
    If the pressure difference is higher than the specified value, check for fluid leaks and replace parts as necessary.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Power Steering System (For 1Vd-Ftv With Dpf) On-Vehicle Inspection

  1. With the engine idling and the valve fully open, turn the steering wheel left or right to the full lock position. Observe the reading on SST.

    Standard fluid pressure:
    10000 to 10700 kPa (102.0 to 109.0 kgf/cm2, 1450 to 1551 psi)
    Text in Illustration
    *1
    		Power steering gear
    *2
    		Oil reservoir
    *3
    		Vane pump
    *a
    		Open
    *b
    		Lock position
    NOTICE:
    1. Do not keep the steering wheel in the full lock position for more than 10 seconds.
    2. Do not allow the fluid temperature to become too high.
    If the pressure is less than the minimum, check for fluid leaks and replace parts as necessary.

  1. Disconnect SST.

    SST
    09640-10010(09641-01010,09641-01030,09641-01060)

  1. Connect the pressure feed tube to the vane pump (Click here).

  1. Bleed the power steering system.