Back Door Disassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Door Hatch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE BACK DOOR GRIP

  4. REMOVE LOWER BACK DOOR STOPPER CUSHION

  5. REMOVE CENTER BACK DOOR GARNISH

  6. REMOVE CENTER STOP LIGHT ASSEMBLY

  7. REMOVE BACK DOOR SIDE GARNISH LH

  8. REMOVE BACK DOOR SIDE GARNISH RH

  9. REMOVE BACK DOOR SERVICE HOLE COVER RH (w/ Power Back Door)

  10. REMOVE ASSIST GRIP (for Face to Face Seat Type)

  11. REMOVE NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)

  12. REMOVE DOOR OPENING SWITCH SUB-ASSEMBLY (for Face to Face Seat Type)

  13. REMOVE BACK DOOR GARNISH

  14. REMOVE REAR HEADER SPEAKER ASSEMBLY (for 14 Speakers)

  15. REMOVE REAR ASSIST GRIP REINFORCEMENT (for Face to Face Seat Type)

  16. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)

  17. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)

  18. REMOVE REAR WIPER ARM (w/ Rear Wiper)

  19. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

  20. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

  21. REMOVE BACK DOOR LOCK COVER

  22. REMOVE BACK DOOR LOCK ASSEMBLY

  23. REMOVE BACK DOOR LOCK PROTECTOR (w/ Power Back Door)

  24. REMOVE BACK DOOR CONTROL SWITCH (w/ Power Back Door)

  25. REMOVE LICENSE PLATE LIGHT LENS (for Standard)

  26. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY

  27. REMOVE REAR TELEVISION CAMERA ASSEMBLY (w/ Parking Assist Monitor System or Rear View Monitor System)

  28. REMOVE LIFT GATE WEATHERSTRIP

  29. REMOVE CUSHION

  30. REMOVE LOWER BACK DOOR STOPPER

  31. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

  32. REMOVE BACK DOOR GLASS CHANNEL LH (w/o Power Back Door)

  33. REMOVE BACK DOOR GLASS CHANNEL RH (w/o Power Back Door)

  34. REMOVE REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

  35. REMOVE REAR WASHER NOZZLE (w/ Rear Wiper)

  36. REMOVE BACK DOOR STAY ASSEMBLY LH

  37. REMOVE BACK DOOR STAY ASSEMBLY RH

  38. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE

  39. REMOVE BACK DOOR TRIM COVER LH

  40. REMOVE BACK DOOR TRIM COVER RH

  41. REMOVE BACK DOOR TRIM PANEL ASSEMBLY

  42. REMOVE NO. 2 BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (w/ Tire Carrier)

  43. REMOVE LICENSE PLATE LIGHT ASSEMBLY (w/ Tire Carrier)

  44. REMOVE REAR LICENSE LIGHT COVER (w/ Tire Carrier)

  45. REMOVE REAR BUMPER ASSEMBLY

  46. REMOVE SPARE TIRE

  47. REMOVE LOWER BACK DOOR TORSION BAR ASSEMBLY

  48. REMOVE BACK DOOR TORSION BAR GUIDE

  49. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY

  50. REMOVE LOWER TAIL GATE LOCK ASSEMBLY RH

  51. REMOVE BACK DOOR REMOTE CONTROL ASSEMBLY

  52. REMOVE LOWER TAIL GATE LOCK ASSEMBLY LH

  53. REMOVE TAIL GATE STAY SUB-ASSEMBLY LH

  54. REMOVE TAIL GATE STAY SUB-ASSEMBLY RH

  55. REMOVE BACK DOOR DAMPER ASSEMBLY (w/ Power Back Door)

Back Door -- Disassembly



1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE BACK DOOR GRIP


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a moulding remover, detach the 5 claws and open the cover.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T30 "TORX" wrench, remove the 2 screws.

  1. Detach the claw and remove the back door grip.



4. REMOVE LOWER BACK DOOR STOPPER CUSHION


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and 2 lower back door stopper cushions.



5. REMOVE CENTER BACK DOOR GARNISH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 5 clips and 4 claws, and remove the center back door garnish.



6. REMOVE CENTER STOP LIGHT ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and remove the stop light.



7. REMOVE BACK DOOR SIDE GARNISH LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 3 clips and 2 claws, and remove the back door side garnish LH.



8. REMOVE BACK DOOR SIDE GARNISH RH
  1. w/o Power Back Door:

    HINT:
    Use the same procedure described for the LH side.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Power Back Door:

    1. Detach the clip and 4 claws, and remove the back door side garnish RH.



9. REMOVE BACK DOOR SERVICE HOLE COVER RH (w/ Power Back Door)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Move the back door to a half-open position so that the hole in the center of the back door service hole cover RH is aligned lengthwise with the power back door rod.

    Text in Illustration
    *1
    Power Back Door Rod
    *2
    Hole of Back Door Service Hole Cover RH
    *a
    Back Door is Half-open


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 clips and separate the back door service hole cover RH, passing the power back door rod through the hole of the back door service hole cover RH.

    NOTICE:
    If the back door is in a fully-open position, the power back door rod will interfere with the hole of the back door service hole cover RH, so do not perform this operation with the back door in a fully open position.
    HINT:
    If any of the clips have remained on the back door, remove the clips from the back door and install them to the back door service hole cover RH.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the ball joint bolt, power back door rod and back door stay plate.

  1. Remove the back door service hole cover RH from the power back door rod.



10. REMOVE ASSIST GRIP (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and assist grip.



11. REMOVE NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 4 claws and remove the No. 2 back door service hole cover.

  1. Disconnect connector.



12. REMOVE DOOR OPENING SWITCH SUB-ASSEMBLY (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and remove the door opening switch sub-assembly.



13. REMOVE BACK DOOR GARNISH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 14 clips and remove the back door garnish.

    HINT:
    Tape the screwdriver tip before use.


14. REMOVE REAR HEADER SPEAKER ASSEMBLY (for 14 Speakers)
HINT:
Use the same procedure as for the opposite side.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 screws.

  1. Disconnect the connector and remove the rear header speaker assembly.



15. REMOVE REAR ASSIST GRIP REINFORCEMENT (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts.

  1. Detach the 2 claws and remove the rear assist grip reinforcement.



16. REMOVE POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T25 "TORX" wrench, remove the 6 screws.

  1. Detach the 2 clips and remove the power back door sensor assembly LH.



17. REMOVE POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)
HINT:
Use the same procedure described for the LH side.


18. REMOVE REAR WIPER ARM (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Open the cover.

  1. Remove the nut and rear wiper arm.



19. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the rear wiper motor grommet.



20. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.

  1. Remove the 3 bolts and rear wiper motor assembly.



21. REMOVE BACK DOOR LOCK COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 4 claws and remove the back door lock cover.



22. REMOVE BACK DOOR LOCK ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/o Power Back Door:

    1. Disconnect the connector.

    2. Remove the 3 bolts and back door lock assembly.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Power Back Door:

    1. Disconnect the connector.

    2. Detach the guide.

    3. Remove the 4 bolts and back door lock assembly.



23. REMOVE BACK DOOR LOCK PROTECTOR (w/ Power Back Door)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Remove the screw.

  1. Detach the 7 claws, and remove the protector (B).

    Text in Illustration
    *1
    Protector (B)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Detach the 2 claws, and remove the protector (A).

    Text in Illustration
    *1
    Protector (A)


24. REMOVE BACK DOOR CONTROL SWITCH (w/ Power Back Door)
  1. Disconnect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 4 claws and remove the back door control switch.



25. REMOVE LICENSE PLATE LIGHT LENS (for Standard)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Detach the 2 claws in the order shown in the illustration and remove the license plate light.

  1. Disconnect the connector.



26. REMOVE BACK DOOR OPENER SWITCH ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws.

  1. Disconnect the connector and then remove the back door opener switch assembly.



27. REMOVE REAR TELEVISION CAMERA ASSEMBLY (w/ Parking Assist Monitor System or Rear View Monitor System)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T30 "TORX" socket wrench, remove the 2 screws.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 4 claws and remove the rear television camera assembly.

  1. Disconnect the connector.



28. REMOVE LIFT GATE WEATHERSTRIP


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 25 clips and remove the lift gate weatherstrip.

    NOTICE:
    Do not pull strongly on the lift gate weatherstrip as it may tear.


29. REMOVE CUSHION


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 cushions.



30. REMOVE LOWER BACK DOOR STOPPER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and lower back door stopper.



31. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY
  1. Put protective tape around the back door garnish.



  1. Detach the 4 clips and remove the double-sided tape to remove the back door garnish.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly



32. REMOVE BACK DOOR GLASS CHANNEL LH (w/o Power Back Door)


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Using a clip remover, remove the clip.

  1. Remove the back door glass channel LH.



33. REMOVE BACK DOOR GLASS CHANNEL RH (w/o Power Back Door)
HINT:
Use the same procedure described for the LH side.


34. REMOVE REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Power Back Door:

    1. Remove the 2 hole plugs and 4 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/o Power Back Door:
    Remove the 4 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 3 clips and remove the rear spoiler sub-assembly.



35. REMOVE REAR WASHER NOZZLE (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the washer hose.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and remove the rear washer nozzle.



36. REMOVE BACK DOOR STAY ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and stay.

    CAUTION:
    Remove the door stay while supporting the back door with one hand.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and stay.

    CAUTION:
    Remove the door stay while supporting the back door with one hand.


37. REMOVE BACK DOOR STAY ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


38. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 6 clips and remove the support plate.



39. REMOVE BACK DOOR TRIM COVER LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the back door trim cover LH as shown in the illustration.



40. REMOVE BACK DOOR TRIM COVER RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the back door trim cover RH as shown in the illustration.



41. REMOVE BACK DOOR TRIM PANEL ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts.

  1. Detach the 16 clips and remove the back door trim panel assembly.



42. REMOVE NO. 2 BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (w/ Tire Carrier)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 nuts and disconnect the connector.

  1. Put protective tape around the No. 2 back door garnish.

  1. Detach the 8 clips.



  1. Pull out the wire harness of the license plate light from the tail gate, and remove the No. 2 back door garnish.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly



43. REMOVE LICENSE PLATE LIGHT ASSEMBLY (w/ Tire Carrier)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and 2 lights.



44. REMOVE REAR LICENSE LIGHT COVER (w/ Tire Carrier)


Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Put protective tape around the rear license light cover.

  1. Detach the 7 claws and remove the double-sided tape to remove the rear license light cover.



45. REMOVE REAR BUMPER ASSEMBLY
  1. for Standard:

    1. Remove the rear bumper assembly (Click here).

  1. w/ Towing Hitch:

    1. Remove the rear bumper assembly (Click here).

  1. w/ Pintle Hook:

    1. Remove the rear bumper assembly (Click here).



46. REMOVE SPARE TIRE


47. REMOVE LOWER BACK DOOR TORSION BAR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and lower back door torsion bar assembly.



48. REMOVE BACK DOOR TORSION BAR GUIDE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws and remove the back door torsion bar guide.



49. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Back Door  Disassembly
  1. Remove the screw and back door inside handle.

    Text in Illustration
    *1
    Back Door Handle Grommet
  1. Remove the back door handle grommet.



50. REMOVE LOWER TAIL GATE LOCK ASSEMBLY RH


  1. w/o Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Using a T30 "TORX" wrench, remove the 3 screws and lower tail gate lock assembly RH.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Disconnect the cable from the lower tail gate lock assembly RH.



  1. w/ Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Disconnect the connector.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Using a T30 "TORX" wrench, remove the 4 screws and lower tail gate lock assembly RH.



51. REMOVE BACK DOOR REMOTE CONTROL ASSEMBLY


  1. w/o Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Remove the 2 screws.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Disconnect the left side cable.

    4. Remove the back door remote control assembly.



  1. w/ Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Disconnect the connector.

    2. Remove the 2 screws and back door remote control assembly.



52. REMOVE LOWER TAIL GATE LOCK ASSEMBLY LH


  1. w/o Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Using a T30 "TORX" wrench, remove the 3 screws and lower tail gate lock assembly LH.



  1. w/ Power Back Door:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Disconnect the connector.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Using a T30 "TORX" wrench, remove the 4 screws and lower tail gate lock assembly LH.



53. REMOVE TAIL GATE STAY SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T40 "TORX" socket, remove the 2 screws and tail gate stay sub-assembly LH.



54. REMOVE TAIL GATE STAY SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


55. REMOVE BACK DOOR DAMPER ASSEMBLY (w/ Power Back Door)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and back door damper assembly.