Back Window Glass Removal

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Window Glass. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE CENTER BACK DOOR GARNISH

  4. REMOVE BACK DOOR SIDE GARNISH LH

  5. REMOVE BACK DOOR SIDE GARNISH RH

  6. REMOVE ASSIST GRIP (for Face to Face Seat Type)

  7. REMOVE NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)

  8. REMOVE POWER BACK DOOR MAIN SWITCH (for Face to Face Seat Type)

  9. REMOVE BACK DOOR GARNISH

  10. REMOVE BACK DOOR GLASS CHANNEL LH (w/ Rear Spoiler)

  11. REMOVE BACK DOOR GLASS CHANNEL RH (w/ Rear Spoiler)

  12. REMOVE REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

  13. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)

  14. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

  15. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

  16. REMOVE BACK WINDOW MOULDING OUTSIDE LH

  17. REMOVE BACK WINDOW MOULDING OUTSIDE

  18. REMOVE BACK WINDOW GLASS

  19. CLEAN VEHICLE BODY

Back Window Glass -- Removal



1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE CENTER BACK DOOR GARNISH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 5 clips and 4 claws, and remove the center back door garnish.

  1. Disconnect the connector.



4. REMOVE BACK DOOR SIDE GARNISH LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 3 clips and 2 claws, and remove the back door side garnish LH.



5. REMOVE BACK DOOR SIDE GARNISH RH

  1. w/o Power Back Door:

    HINT:
    Use the same procedure described for the LH side.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. w/ Power Back Door:

    1. Detach the clip and 4 claws, and remove the back door side garnish RH.



6. REMOVE ASSIST GRIP (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 screws and assist grip.



7. REMOVE NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a screwdriver, detach the 4 claws and remove the No. 2 back door service hole cover.

  1. Disconnect connector.



8. REMOVE POWER BACK DOOR MAIN SWITCH (for Face to Face Seat Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and remove the power back door main switch.



9. REMOVE BACK DOOR GARNISH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a clip remover, detach the 14 clips and remove the back door garnish.



10. REMOVE BACK DOOR GLASS CHANNEL LH (w/ Rear Spoiler)


Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Back Window Glass Removal

  1. Using a clip remover, remove the clip.

  1. Remove the back door glass channel LH.



11. REMOVE BACK DOOR GLASS CHANNEL RH (w/ Rear Spoiler)


Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Back Window Glass Removal

  1. Using a clip remover, remove the clip.

  1. Remove the back door glass channel RH.



12. REMOVE REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. w/ Power Back Door:

    1. Remove the 2 hole plugs and 4 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. w/o Power Back Door:
    Remove the 4 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 3 clips and remove the rear spoiler sub-assembly.



13. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and slide the rear wiper arm head cap.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Raise the rear wiper arm head cap.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the nut and rear wiper arm and blade assembly.



14. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the rear wiper motor grommet.



15. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the connector.

  1. Remove the 3 bolts and rear wiper motor assembly.



16. REMOVE BACK WINDOW MOULDING OUTSIDE LH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Back Window Glass Removal
Text in Illustration
*a
Cut

  1. Using a knife, cut off the moulding as shown in the illustration.

    NOTICE:
    Be careful not to damage the vehicle body.

  1. Pull the shaded area shown in the illustration by the hand to remove the back window moulding outside.

    HINT:
    Make a partial cut in the moulding. Then pull and remove it by hand.


17. REMOVE BACK WINDOW MOULDING OUTSIDE


Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Back Window Glass Removal
Text in Illustration
*a
Cut

  1. Using a knife, cut off the moulding as shown in the illustration.

    NOTICE:
    Be careful not to damage the vehicle body.

  1. Pull the shaded area shown in the illustration by the hand to remove the back window moulding outside.

    HINT:
    Make a partial cut in the moulding. Then pull and remove it by hand.


18. REMOVE BACK WINDOW GLASS


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Back Window Glass Removal

  1. Text in Illustration
    *1
    		Protective Tape
    Apply protective tape to the outer surface of the vehicle body to prevent scratches.
    NOTICE:
    When separating the back window glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.

  1. Disconnect the connectors.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Back Window Glass Removal

  1. Text in Illustration
    *1
    		Clip
    *2
    		Piano Wire
    *3
    		Spacer
    From the interior, insert a piano wire between the vehicle body and back window glass as shown in the illustration.
    NOTICE:
    Make sure not to damage the wire harness.

  1. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Back Window Glass Removal

  1. Text in Illustration
    *a
    		Matchmarks
    Place matchmarks over the glass and vehicle body on the locations indicated in the illustration.
    HINT:
    Matchmarks do not need to be placed if the glass is not going to be reused.

  1. Cut through the adhesive by pulling the piano wire around the back window glass.

    NOTICE:
    Leave as much adhesive on the vehicle body as possible when removing the back window glass.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Back Window Glass Removal

  1. Text in Illustration
    *a
    		Matchmarks
    Using suction cups, remove the back window glass.


19. CLEAN VEHICLE BODY


Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Back Window Glass Removal
Text in Illustration
*a
Adhesive

  1. Using a scraper, remove the moulding and adhesive from the back window glass.

  1. Clean and shape the contact surface of the vehicle body.

    1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

      HINT:
      Leave as much adhesive on the vehicle body as possible.
      NOTICE:
      Be careful not to damage the vehicle body.

    2. Clean the contact surface of the vehicle body with cleaner.

      HINT:
      Even if all the adhesive has been removed, clean the vehicle body.