Back Window Glass Installation

Using a scraper, remove the damaged clips, spacers and adhesive sticking to the glass.

Clean the outer circumference of the glass with non-residue solvent.

NOTICE:

1. Do not touch the glass surface after cleaning it.
   
2. Be careful not to damage the glass.
   
3. Even if using new glass, clean the glass with non-residue solvent.
   

Apply Primer G to the glass where the clip will be installed.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new clip. Install a new clip onto the glass as shown in the illustration.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Apply Primer G to the glass where the clip will be installed.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new clip. Install a new clip onto the glass as shown in the illustration.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Apply Primer G to the glass where the spacer will be installed.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new spacer. Install a new spacer onto the glass as shown in the illustration.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Apply Primer G to the glass where the spacer will be installed.

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from a new spacer. Install a new spacer onto the glass as shown in the illustration.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Using a brush or sponge, coat the application area of the back window glass outside moulding with Primer G.

Standard:

Area	Specified Condition
a	13.0 mm (0.512 in.)

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

HINT:

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from 2 new back window outside mouldings. Install the 2 mouldings as shown in the illustration.

Standard:

Area	Specified Condition
a	1.5 mm (0.0591 in.)
b	1.0 mm (0.0394 in.)
c	11.0 mm (0.433 in.)

Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Do not apply primer to the adhesive.
   
3. Throw away any leftover primer.
   
4. Do not apply too much primer.
   

Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

Standard:

Area	Specified Condition
a	11.0 mm (0.433 in.)
b	8.0 mm (0.315 in.)
c	13.0 mm (0.512 in.)
d	5.0 mm (0.197 in.)

HINT:

If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover primer.
   
3. Do not apply too much primer.
   

Apply adhesive to the back window glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of the cartridge nozzle as shown in the illustration below.
   

   HINT:

   After cutting off the tip, use all adhesive within the time written in the table below.

   Usage Time Frame:

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with the cartridge.
   





3. Apply adhesive to the back window glass as shown in the illustration.
   
   

   
   
   
   

   Standard:

   Area	Specified Condition
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	11.0 mm (0.433 in.)
   d	13.0 mm (0.512 in.)
   e	5.0 mm (0.197 in.)

Install the back window glass to the vehicle body.

1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.
   

   NOTICE:

   1. Allow the primer coating to dry for 3 minutes or more.
      
   2. Check that the clips are attached to the vehicle body correctly.
      
   3. Check the clearance between the vehicle body and glass.
      

2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.
   





3. Using a scraper, remove any excess or protruding adhesive.
   

   HINT:

   Apply adhesive onto the glass rim.

   NOTICE:

   Do not drive the vehicle within the time written in the table below.

   Minimum time:

   Temperature	Minimum Time Prior to Driving Vehicle
   35°C (95°F)	1 hour 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

4. Connect the connectors.
   

Temporarily install the rear wiper motor assembly with the 3 bolts.

Tighten the 3 bolts.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

Connect the connector.

Apply MP grease to the entire inner surface of the rear wiper motor grommet.

HINT:

Make sure that the hole does not get clogged with grease and the grooves in the grommet are filled with grease.

Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

Clean the wiper arm serration and wiper pivot serration with a wire brush.

Set the head of the blade on the defogger line.

Install the nut and rear wiper arm.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

Close the cover.

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

Attach the 3 clips to install the rear spoiler sub-assembly.

w/ Power Back Door:

1. Install the 4 bolts and 2 hole plugs.
   

w/o Power Back Door:

1. Install the 4 bolts.
   

Attach the clip and install the back door glass channel.

Attach the clip and install the back door glass channel.

Attach the 14 clips to install the back door garnish.

Attach the 2 claws to install the power back door main switch.

Connect the connector.

Attach the 4 claws to install the No. 2 back door service hole cover.

Install the assist grip with the 2 screws.

Attach the 3 clips and 2 claws to install the back door side garnish LH.

w/o Power Back Door:

HINT:

Use the same procedure described for the LH side.

w/ Power Back Door:

1. Attach the clip and 4 claws to install the back door side garnish RH.
   

Attach the 5 clips and 4 claws to install the center back door garnish.