Automatic Transmission Assembly (For 3Ur-Fe) Removal

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Ab60F Automatic Transmission Transaxle. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  5. REMOVE NO. 1 ENGINE UNDER COVER

  6. REMOVE NO. 2 ENGINE UNDER COVER

  7. REMOVE OIL PAN PROTECTOR ASSEMBLY

  8. DRAIN AUTOMATIC TRANSMISSION FLUID

  9. REMOVE FRONT FENDER APRON SEAL FRONT RH

  10. REMOVE FRONT FENDER APRON SEAL REAR RH

  11. DRAIN ENGINE COOLANT

  12. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

  13. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

  14. REMOVE PROPELLER SHAFT ASSEMBLY

  15. REMOVE EXHAUST PIPE

  16. REMOVE NO. 1 MANIFOLD STAY

  17. REMOVE NO. 2 MANIFOLD STAY

  18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

  19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

  20. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

  21. REMOVE STARTER COVER

  22. REMOVE STARTER ASSEMBLY

  23. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT

  24. DISCONNECT TRANSMISSION OIL COOLER HOSE

  25. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

  26. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

  27. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

  28. DISCONNECT WIRE HARNESS AND CONNECTOR

  29. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

  30. DISCONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY

  31. REMOVE LOWER TRANSFER CASE PROTECTOR

  32. REMOVE TRANSFER ASSEMBLY

  33. REMOVE HARNESS CLAMP BRACKET

  34. REMOVE TORQUE CONVERTER ASSEMBLY

Automatic Transmission Assembly (For 3Ur-Fe) -- Removal



1. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and screw.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.



4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and 2 screws.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.



5. REMOVE NO. 1 ENGINE UNDER COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 bolts and No. 1 engine under cover.



6. REMOVE NO. 2 ENGINE UNDER COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and No. 2 engine under cover.



7. REMOVE OIL PAN PROTECTOR ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and oil pan protector assembly.



8. DRAIN AUTOMATIC TRANSMISSION FLUID
  1. Remove the drain plug and gasket, and drain the ATF.

  1. Install a new gasket and the drain plug.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


9. REMOVE FRONT FENDER APRON SEAL FRONT RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, remove the 3 clips and fender apron seal.



10. REMOVE FRONT FENDER APRON SEAL REAR RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, remove the 4 clips and fender apron seal.



11. DRAIN ENGINE COOLANT
CAUTION:
Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
  1. Loosen the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Remove the radiator cap. Then drain the coolant from the radiator.

  1. Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.



  1. Tighten the 2 cylinder block drain cock plugs.

    Torque:
    13 N*m{133 kgf*cm, 10 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 3Ur-Fe)  Removal


    Text in Illustration
    *1
    Radiator Reservoir
    *2
    Radiator Cap
    *3
    Radiator Drain Cock Plug
    *4
    Cylinder Block Drain Cock Plug
  1. Tighten the radiator drain cock plug by hand.



12. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the clip and pin and disconnect the gear shifting rod from the transmission control shaft lever RH.



13. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(Click here)


14. REMOVE PROPELLER SHAFT ASSEMBLY
(Click here)


15. REMOVE EXHAUST PIPE
(Click here)


16. REMOVE NO. 1 MANIFOLD STAY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and No. 1 manifold stay.



17. REMOVE NO. 2 MANIFOLD STAY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and No. 2 manifold stay.



18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the wire harness clamp.

  1. Remove the dipstick.

  1. Remove the bolt and dipstick guide.

  1. Remove the O-ring from the dipstick guide.



19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and heat insulator.



20. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector and detach the wire harness clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 8 nuts, exhaust manifold sub-assembly RH and gasket.



21. REMOVE STARTER COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and starter cover.



22. REMOVE STARTER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the starter connector.

  1. Remove the nut and disconnect the starter wire.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and starter.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the flywheel housing side cover.



23. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Turn the crankshaft to gain access to the 6 bolts and remove the bolts while holding the crankshaft pulley setting bolt with a wrench.



24. DISCONNECT TRANSMISSION OIL COOLER HOSE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the 2 transmission oil cooler hoses from the oil cooler tube union.



25. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Support the transmission with a transmission jack. Lift the transmission slightly from the crossmember.

    NOTICE:
    Support the oil pan bolts to prevent damage to the oil pan gasket.


26. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the engine mounting hole cover.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts of the rear engine mounting insulator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 3Ur-Fe)  Removal
  1. Remove the 4 nuts, 4 bolts and No. 3 frame crossmember.



27. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and engine mounting heat insulator.

  1. Remove the 4 bolts and rear engine No. 1 mounting insulator from the transmission.



28. DISCONNECT WIRE HARNESS AND CONNECTOR


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and disconnect the ground cable.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 3Ur-Fe)  Removal
  1. Tilt the transmission downward.

    NOTICE:
    1. Support the oil pan bolts to prevent damage to the oil pan gasket.
    1. Make sure the cooling fan does not contact the fan shroud.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 wire harness clamps.



  1. Disconnect the park/neutral position switch connector, 2 transmission wire connectors, 2 speed sensor connectors and 3 transfer control connectors.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 3Ur-Fe)  Removal

    HINT:
    Detach the claw, press down the lever, and then disconnect the transmission wire connector.
  1. Detach the 4 connector clamps and 11 harness clamps.



29. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 bolts and transmission.

    NOTICE:
    Do not use excess force to pry off the transmission assembly.


30. DISCONNECT TRANSFER BREATHER HOSE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the 2 breather plug hoses from the harness clamp bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 3 breather hose clamps from the automatic transmission breather tube.



31. REMOVE LOWER TRANSFER CASE PROTECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clamp of the ground cable from the lower transfer case protector.

  1. Remove the 7 bolts and lower transfer case protector.



32. REMOVE TRANSFER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 3Ur-Fe)  Removal
  1. Remove the 8 transfer adaptor rear mounting bolts.

  1. Pull the transfer straight up and remove it from the transmission.

    NOTICE:
    Take care not to damage the adaptor oil seal with the transfer input shaft spline.


33. REMOVE HARNESS CLAMP BRACKET


  1. Remove the 8 bolts and 8 harness clamp brackets.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 3Ur-Fe)  Removal



34. REMOVE TORQUE CONVERTER ASSEMBLY