Generator (For 130 A, 150 A Type) Disassembly

Power Source Network. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Battery Charging. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE GENERATOR PULLEY

  2. REMOVE GENERATOR REAR END COVER

  3. REMOVE TERMINAL INSULATOR

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

  5. REMOVE GENERATOR COIL ASSEMBLY

  6. REMOVE GENERATOR ROTOR ASSEMBLY

  7. INSPECT GENERATOR DRIVE END FRAME BEARING

  8. REMOVE GENERATOR DRIVE END FRAME BEARING

Generator (For 130 A, 150 A Type) -- Disassembly



1. REMOVE GENERATOR PULLEY
  1. Mount the generator in a vise between aluminum plates.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Battery Charging.Charging System.Generator (For 130 A, 150 A Type)  Disassembly
  1. Install SST 1-A to the pulley shaft.

    SST
    09820-63011(09820-06010,09820-06021)
    HINT:
    SST 1-A and B
    09820-06010
    SST 2
    09820-06021
  1. Insert SST 1-B to SST 1-A.

  1. Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.

    Torque:
    39 N*m{398 kgf*cm, 29 ft.*lbf}
    Text in Illustration
    *a
    Hold
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Turn
    NOTICE:
    Check that SST is secured on the rotor shaft.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Battery Charging.Charging System.Generator (For 130 A, 150 A Type)  Disassembly
  1. Insert SST 2 and attach it to the pulley nut.

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Insert


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Battery Charging.Charging System.Generator (For 130 A, 150 A Type)  Disassembly
  1. To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

    Text in Illustration
    *a
    Hold
    *b
    Turn
    NOTICE:
    To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.
  1. Remove SST 2 from the generator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Battery Charging.Charging System.Generator (For 130 A, 150 A Type)  Disassembly
  1. Turn SST 1-B in the direction shown in the illustration, and then remove SST 1-A and SST 1-B.

    Text in Illustration
    *a
    Hold
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Turn
  1. Remove the pulley nut and generator pulley.



2. REMOVE GENERATOR REAR END COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 nuts and generator rear end cover.



3. REMOVE TERMINAL INSULATOR


Land Cruiser. Urj200, 202 Grj200 Vdj200


4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and brush holder.



5. REMOVE GENERATOR COIL ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Battery Charging.Charging System.Generator (For 130 A, 150 A Type)  Disassembly
  1. Using SST, remove the generator coil.

    SST
    09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
    Text in Illustration
    *a
    Hold
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Turn


6. REMOVE GENERATOR ROTOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the generator washer.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the generator rotor.



7. INSPECT GENERATOR DRIVE END FRAME BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Check that the drive end frame bearing is not rough or worn.
    If necessary, replace the generator drive end frame bearing.



8. REMOVE GENERATOR DRIVE END FRAME BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 screws and retainer plate.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Battery Charging.Charging System.Generator (For 130 A, 150 A Type)  Disassembly
  1. Using SST and a hammer, tap out the drive end frame bearing.

    SST
    09950-60010(09951-00250)
    09950-70010(09951-07100)