Generator (For 130 A, 150 A Type) Disassembly
REMOVE GENERATOR PULLEY
REMOVE GENERATOR REAR END COVER
REMOVE TERMINAL INSULATOR
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
REMOVE GENERATOR COIL ASSEMBLY
REMOVE GENERATOR ROTOR ASSEMBLY
INSPECT GENERATOR DRIVE END FRAME BEARING
REMOVE GENERATOR DRIVE END FRAME BEARING
Generator (For 130 A, 150 A Type) -- Disassembly |
1. REMOVE GENERATOR PULLEY |
Mount the generator in a vise between aluminum plates.
Install SST 1-A to the pulley shaft.
- SST
- 09820-63011(09820-06010,09820-06021)
- HINT:
SST 1-A and B
| 09820-06010
|
SST 2
| 09820-06021
|
Insert SST 1-B to SST 1-A.
Hold SST 1-A with a torque wrench and turn SST 1-B clockwise with the specified torque.
- Torque:
- 39 N*m{398 kgf*cm, 29 ft.*lbf}
Text in Illustration*a
| Hold
|

| Turn
|
- NOTICE:
- Check that SST is secured on the rotor shaft.
Insert SST 2 and attach it to the pulley nut.
Text in Illustration
| Insert
|
To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.
Text in Illustration*a
| Hold
|
*b
| Turn
|
- NOTICE:
- To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.
Remove SST 2 from the generator.
Turn SST 1-B in the direction shown in the illustration, and then remove SST 1-A and SST 1-B.
Text in Illustration*a
| Hold
|

| Turn
|
Remove the pulley nut and generator pulley.
2. REMOVE GENERATOR REAR END COVER |
Remove the 3 nuts and generator rear end cover.
3. REMOVE TERMINAL INSULATOR |
4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY |
Remove the 2 screws and brush holder.
5. REMOVE GENERATOR COIL ASSEMBLY |
Remove the 4 bolts.
Using SST, remove the generator coil.
- SST
- 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
Text in Illustration*a
| Hold
|

| Turn
|
6. REMOVE GENERATOR ROTOR ASSEMBLY |
Remove the generator washer.
Remove the generator rotor.
7. INSPECT GENERATOR DRIVE END FRAME BEARING |
Check that the drive end frame bearing is not rough or worn.
If necessary, replace the generator drive end frame bearing.
8. REMOVE GENERATOR DRIVE END FRAME BEARING |
Remove the 4 screws and retainer plate.
Using SST and a hammer, tap out the drive end frame bearing.
- SST
- 09950-60010(09951-00250)
09950-70010(09951-07100)