REMOVE GENERATOR PULLEY
REMOVE GENERATOR REAR END COVER
REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
REMOVE GENERATOR COIL ASSEMBLY
REMOVE GENERATOR ROTOR ASSEMBLY
REPLACE GENERATOR DRIVE END FRAME BEARING
1. REMOVE GENERATOR PULLEY |
- SST
- 09820-63011(09820-06010,09820-06021)
- HINT:
SST 1-A and 1-B
| 09820-06010
|
SST 2
| 09820-06021
|
Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
- Torque:
- 39 N*m{398 kgf*cm, 29 ft.*lbf}
- NOTICE:
- Check that SST is secured on the rotor shaft.
Mount SST 2 in a vise.
Insert SST 1-A and 1-B into SST 2, and attach the pulley nut to SST 2.
To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.
- NOTICE:
- To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.
Remove the generator from SST 2.
Turn SST 1-B, and remove SST 1-A and 1-B.
Remove the pulley nut and pulley.
2. REMOVE GENERATOR REAR END COVER |
Place the generator on the pulley.
Remove the 3 nuts and end cover.
Remove the terminal insulator.
3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY |
Remove the 2 screws and brush holder.
4. REMOVE GENERATOR COIL ASSEMBLY |
Remove the 4 bolts.
Using SST, remove the coil assembly.
- SST
- 09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)
5. REMOVE GENERATOR ROTOR ASSEMBLY |
Remove the generator washer and rotor.
6. REPLACE GENERATOR DRIVE END FRAME BEARING |
Remove the 4 screws and retainer plate.
Using SST and a hammer, tap out the bearing.
- SST
- 09950-60010(09951-00250)
09950-70010(09951-07100)
Using SST and a press, press in a new bearing.
- SST
- 09950-60010(09951-00470)
09950-70010(09951-07100)
130 A Type and 150 A Type:
Install the retainer plate with the 4 screws.
- Torque:
- 2.3 N*m{23 kgf*cm, 20 in.*lbf}
180 A Type:
Install the retainer plate with the 4 screws.
- Torque:
- 3.0 N*m{30 kgf*cm, 26 in.*lbf}