Generator Disassembly

Power Source Network. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Battery Charging. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE GENERATOR PULLEY

  2. REMOVE GENERATOR REAR END COVER

  3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

  4. REMOVE GENERATOR COIL ASSEMBLY

  5. REMOVE GENERATOR ROTOR ASSEMBLY

  6. REPLACE GENERATOR DRIVE END FRAME BEARING

Generator -- Disassembly



1. REMOVE GENERATOR PULLEY


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
SST
09820-63011(09820-06010,09820-06021)
HINT:
SST 1-A and 1-B
09820-06010
SST 2
09820-06021
  1. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

    Torque:
    39 N*m{398 kgf*cm, 29 ft.*lbf}
    NOTICE:
    Check that SST is secured on the rotor shaft.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Mount SST 2 in a vise.

  1. Insert SST 1-A and 1-B into SST 2, and attach the pulley nut to SST 2.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

    NOTICE:
    To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.
  1. Remove the generator from SST 2.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Turn SST 1-B, and remove SST 1-A and 1-B.

  1. Remove the pulley nut and pulley.



2. REMOVE GENERATOR REAR END COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Place the generator on the pulley.

  1. Remove the 3 nuts and end cover.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Remove the terminal insulator.



3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Remove the 2 screws and brush holder.



4. REMOVE GENERATOR COIL ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Remove the 4 bolts.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Using SST, remove the coil assembly.

    SST
    09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)


5. REMOVE GENERATOR ROTOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Remove the generator washer and rotor.



6. REPLACE GENERATOR DRIVE END FRAME BEARING


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Remove the 4 screws and retainer plate.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Using SST and a hammer, tap out the bearing.

    SST
    09950-60010(09951-00250)
    09950-70010(09951-07100)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. Using SST and a press, press in a new bearing.

    SST
    09950-60010(09951-00470)
    09950-70010(09951-07100)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Battery Charging.Charging System.Generator  Disassembly
  1. 130 A Type and 150 A Type:
    Install the retainer plate with the 4 screws.

    Torque:
    2.3 N*m{23 kgf*cm, 20 in.*lbf}
  1. 180 A Type:
    Install the retainer plate with the 4 screws.

    Torque:
    3.0 N*m{30 kgf*cm, 26 in.*lbf}