Condenser Removal

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Heating Air Conditioning. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE UPPER RADIATOR SUPPORT SEAL

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  3. PRECAUTION

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  5. REMOVE FRONT BUMPER COVER

  6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  7. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A

  8. REMOVE HIGH PITCHED HORN ASSEMBLY

  9. REMOVE LOW PITCHED HORN ASSEMBLY

  10. REMOVE SHROUD BLOWER ASSEMBLY (w/ Rear Air Conditioning System)

  11. REMOVE TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler)

  12. REMOVE OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)

  13. REMOVE HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY

  14. REMOVE HOOD LOCK CONTROL CABLE COVER

  15. REMOVE HOOD LOCK ASSEMBLY

  16. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY

  17. REMOVE COOLER CONDENSER ASSEMBLY

  18. REMOVE COOLER DRYER

Condenser -- Removal



1. REMOVE UPPER RADIATOR SUPPORT SEAL


  1. Remove the 7 clips and radiator support seal.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Condenser  Removal



2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
  1. Start the engine.

  1. Turn the A/C switch on.

  1. Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.



3. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


5. REMOVE FRONT BUMPER COVER
  1. for Standard:
    (Click here)

  1. w/ Winch:
    (Click here)



6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and disconnect the discharge hose from the cooler condenser.

    NOTICE:
    1. When removing the bolt, do not allow any tools to contact the pipe.
    2. When removing the bolt, hold a part of the pipe near the connector.
  1. Remove O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


7. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and disconnect the liquid pipe A from the cooler condenser.

    NOTICE:
    1. When removing the bolt, do not allow any tools to contact the pipe.
    2. When removing the bolt, hold a part of the pipe near the connector.
  1. Remove O-ring from the liquid pipe A.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


8. REMOVE HIGH PITCHED HORN ASSEMBLY
  1. Remove the bolt and horn.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the horn connector.



9. REMOVE LOW PITCHED HORN ASSEMBLY
  1. Remove the bolt and horn.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the horn connector.



10. REMOVE SHROUD BLOWER ASSEMBLY (w/ Rear Air Conditioning System)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.

  1. Remove the bolt and shroud blower as shown in the illustration.



11. REMOVE TRANSMISSION OIL COOLER AIR DUCT (w/ Air Cooled Transmission Oil Cooler)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and transmission oil cooler air duct.



12. REMOVE OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and oil cooler.



13. REMOVE HOOD LOCK SUPPORT BRACE SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the hood lock nut cap.

  1. Remove the 3 bolts, nut and brace.



14. REMOVE HOOD LOCK CONTROL CABLE COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Condenser  Removal
  1. Remove the 3 screws.

  1. Detach the claw and remove the cable cover.



15. REMOVE HOOD LOCK ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Condenser  Removal
  1. Remove the 2 bolts and nut.

  1. Remove the hood lock.

  1. Disconnect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Condenser  Removal
  1. Disconnect the hood lock control cable.



16. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 8 bolts and radiator support.



17. REMOVE COOLER CONDENSER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the cooler condenser as shown in the illustration.



18. REMOVE COOLER DRYER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Condenser  Removal
  1. Using a 14 mm socket hexagon wrench, remove the cap from the modulator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Condenser  Removal
  1. Remove O-ring from the cap.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Condenser  Removal
  1. Using pliers, remove the cooler dryer.