Clutch Unit (For 1Vd-Ftv) Inspection

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Clutch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSPECT CLUTCH DISC ASSEMBLY

  2. INSPECT CLUTCH COVER ASSEMBLY

  3. INSPECT FLYWHEEL SUB-ASSEMBLY

  4. INSPECT CLUTCH RELEASE BEARING ASSEMBLY

  5. INSPECT INPUT SHAFT BEARING

  6. REPLACE INPUT SHAFT BEARING

Clutch Unit (For 1Vd-Ftv) -- Inspection



1. INSPECT CLUTCH DISC ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a vernier caliper, measure the rivet depth.

    Minimum Rivet Depth:
    0.3 mm (0.0118 in.)
    If the depth is less than the minimum, replace the clutch disc assembly.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a dial indicator, check the clutch disc runout.

    Maximum Runout:
    1.0 mm (0.0394 in.)
    If the runout is more than the maximum, replace the clutch disc assembly.


2. INSPECT CLUTCH COVER ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Unit (For 1Vd-Ftv)  Inspection
  1. Using a vernier caliper, inspect the depth and width of wear of the diaphragm spring.

    Maximum Wear:
    Depth
    Width
    0.6 mm (0.0236 in.)
    5.0 mm (0.197 in.)
    If the wear is more than the maximum, replace the clutch cover assembly.


3. INSPECT FLYWHEEL SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a dial indicator, inspect the flywheel runout.

    Maximum Runout:
    0.1 mm (0.00393 in.)
    If the runout is more than the maximum, replace the flywheel sub-assembly.


4. INSPECT CLUTCH RELEASE BEARING ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Unit (For 1Vd-Ftv)  Inspection
  1. Check that the clutch release bearing moves smoothly without abnormal resistance by turning the sliding parts of the clutch release bearing (contact surfaces with the clutch cover) while applying force in the axial direction.

  1. Inspect the clutch release bearing for damage or wear.
    Replace the release bearing assembly as necessary.



5. INSPECT INPUT SHAFT BEARING


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Unit (For 1Vd-Ftv)  Inspection
  1. Turn the bearing by hand while applying force in the direction of the rotation.
    If the bearing is stuck or difficult to turn, replace the input shaft bearing.

    HINT:
    The bearing is permanently lubricated and requires no cleaning or lubrication.


6. REPLACE INPUT SHAFT BEARING


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Unit (For 1Vd-Ftv)  Inspection
  1. Using SST, remove the bearing.

    SST
    09303-35011


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Unit (For 1Vd-Ftv)  Inspection
  1. Using SST and a hammer, install a new bearing.

    SST
    09304-12012
    HINT:
    After installing the input shaft bearing to the engine side, make sure that it rotates smoothly.