Transmission Wire Installation
Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
INSTALL TRANSMISSION WIRE
CONNECT TRANSMISSION WIRE
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
ADD AUTOMATIC TRANSMISSION FLUID
INSTALL OIL PAN PROTECTOR ASSEMBLY RH (w/ DPF)
INSTALL OIL PAN PROTECTOR ASSEMBLY LH (w/ DPF)
INSTALL OIL PAN PROTECTOR ASSEMBLY (w/o DPF)
INSTALL NO. 2 ENGINE UNDER COVER
Transmission Wire -- Installation |
1. INSTALL TRANSMISSION WIRE |
Coat the 2 new O-rings with automatic transmission fluid.
Install the 2 O-rings to the No. 1 transmission wire and No. 2 transmission wire.
Install the No. 1 transmission wire and No. 2 transmission wire with the 2 bolts.
- Torque:
- 5.4 N*m{55 kgf*cm, 48 in.*lbf}
- NOTICE:
- When reusing the transmission wire, inspect the O-ring.
- Make sure that the O-ring is not cracked or jammed when installing the transmission wire.
Connect the No. 2 transmission wire connector and No. 1 transmission wire connector.
- HINT:
- Push up the lever until the claw of the transmission wire connector makes a connection sound.
2. CONNECT TRANSMISSION WIRE |
Text in Illustration*a
| Orange
|
*b
| Blue
|
Connect the 9 connectors to the solenoid valves.
Connect the 2 ATF temperature sensors with the 2 clamps and 2 bolts.
- Torque:
- for bolt A:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
- for bolt B:
- 11 N*m{112 kgf*cm, 8 ft.*lbf}
- HINT:
- Each bolt length is indicated below.
- 12 mm (0.472 in.) for bolt A
36 mm (1.41 in.) for bolt B
3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY |
Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.
- NOTICE:
- Ensure that the O-ring is not twisted or pinched.
Install the valve body oil strainer assembly to the transmission valve body assembly with the 4 bolts.
- Torque:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
4. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY |
Install the 4 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly as shown in the illustration.
Text in Illustration*1
| Transmission Oil Cleaner Magnet
|
Install a new automatic transmission oil pan gasket and the automatic transmission oil pan subassembly with the 12 bolts.
- Torque:
- 7.4 N*m{75 kgf*cm, 65 in.*lbf}
- NOTICE:
- Make sure that automatic transmission oil pan gasket seal surface and automatic transmission oil pan sub-assembly contact surface are free of oil and foreign matter.
- Install the automatic transmission oil pan gasket so that there is no slack in the automatic transmission oil pan gasket, and the entire seal surface is level.
- Make sure that the 12 protrusions are properly engaged to the automatic transmission oil pan sub-assembly.
- When installing the automatic transmission oil pan sub-assembly, make sure that the automatic transmission oil pan gasket is not pinched between a sleeve and the seal surface of the automatic transmission case sub-assembly.
Text in Illustration*1
| Sleeve
|
*2
| Protrusion
|
*a
| Correct
|
*b
| Incorrect
|
5. ADD AUTOMATIC TRANSMISSION FLUID |
(Click here)
6. INSTALL OIL PAN PROTECTOR ASSEMBLY RH (w/ DPF) |
Install the oil pan protector assembly RH with the 4 bolts.
- Torque:
- 50 N*m{510 kgf*cm, 37 ft.*lbf}
7. INSTALL OIL PAN PROTECTOR ASSEMBLY LH (w/ DPF) |
Install the oil pan protector assembly LH with the 6 bolts.
- Torque:
- 50 N*m{510 kgf*cm, 37 ft.*lbf}
8. INSTALL OIL PAN PROTECTOR ASSEMBLY (w/o DPF) |
Install the oil pan protector assembly with the 4 bolts.
- Torque:
- 50 N*m{510 kgf*cm, 37 ft.*lbf}
9. INSTALL NO. 2 ENGINE UNDER COVER |
Install the No. 2 engine under cover with the 2 bolts.
- Torque:
- 29 N*m{296 kgf*cm, 21 ft.*lbf}