Transmission Wire Installation

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Ab60F Automatic Transmission Transaxle. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL TRANSMISSION WIRE

  2. CONNECT TRANSMISSION WIRE

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

  4. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

  5. ADD AUTOMATIC TRANSMISSION FLUID

  6. INSTALL OIL PAN PROTECTOR ASSEMBLY RH (w/ DPF)

  7. INSTALL OIL PAN PROTECTOR ASSEMBLY LH (w/ DPF)

  8. INSTALL OIL PAN PROTECTOR ASSEMBLY (w/o DPF)

  9. INSTALL NO. 2 ENGINE UNDER COVER

Transmission Wire -- Installation



1. INSTALL TRANSMISSION WIRE
  1. Coat the 2 new O-rings with automatic transmission fluid.

  1. Install the 2 O-rings to the No. 1 transmission wire and No. 2 transmission wire.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the No. 1 transmission wire and No. 2 transmission wire with the 2 bolts.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}
    NOTICE:
    1. When reusing the transmission wire, inspect the O-ring.
    2. Make sure that the O-ring is not cracked or jammed when installing the transmission wire.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Transmission Wire  Installation
  1. Connect the No. 2 transmission wire connector and No. 1 transmission wire connector.

    HINT:
    Push up the lever until the claw of the transmission wire connector makes a connection sound.


2. CONNECT TRANSMISSION WIRE


Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Transmission Wire  Installation
Text in Illustration
*a
Orange
*b
Blue
  1. Connect the 9 connectors to the solenoid valves.

  1. Connect the 2 ATF temperature sensors with the 2 clamps and 2 bolts.

    Torque:
    for bolt A:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
    for bolt B:
    11 N*m{112 kgf*cm, 8 ft.*lbf}
    HINT:
    Each bolt length is indicated below.
    12 mm (0.472 in.) for bolt A
    36 mm (1.41 in.) for bolt B


3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.

    NOTICE:
    Ensure that the O-ring is not twisted or pinched.
  1. Install the valve body oil strainer assembly to the transmission valve body assembly with the 4 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


4. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Transmission Wire  Installation
  1. Install the 4 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly as shown in the illustration.

    Text in Illustration
    *1
    Transmission Oil Cleaner Magnet


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Transmission Wire  Installation
  1. Install a new automatic transmission oil pan gasket and the automatic transmission oil pan subassembly with the 12 bolts.

    Torque:
    7.4 N*m{75 kgf*cm, 65 in.*lbf}

    NOTICE:
    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Transmission Wire  Installation
    1. Make sure that automatic transmission oil pan gasket seal surface and automatic transmission oil pan sub-assembly contact surface are free of oil and foreign matter.
    2. Install the automatic transmission oil pan gasket so that there is no slack in the automatic transmission oil pan gasket, and the entire seal surface is level.
    3. Make sure that the 12 protrusions are properly engaged to the automatic transmission oil pan sub-assembly.
    4. When installing the automatic transmission oil pan sub-assembly, make sure that the automatic transmission oil pan gasket is not pinched between a sleeve and the seal surface of the automatic transmission case sub-assembly.
    Text in Illustration
    *1
    Sleeve
    *2
    Protrusion
    *a
    Correct
    *b
    Incorrect


5. ADD AUTOMATIC TRANSMISSION FLUID
(Click here)


6. INSTALL OIL PAN PROTECTOR ASSEMBLY RH (w/ DPF)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the oil pan protector assembly RH with the 4 bolts.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}


7. INSTALL OIL PAN PROTECTOR ASSEMBLY LH (w/ DPF)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the oil pan protector assembly LH with the 6 bolts.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}


8. INSTALL OIL PAN PROTECTOR ASSEMBLY (w/o DPF)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the oil pan protector assembly with the 4 bolts.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}


9. INSTALL NO. 2 ENGINE UNDER COVER
  1. Install the No. 2 engine under cover with the 2 bolts.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}