Parking Brake Cable Installation

Brake. Land Cruiser. Urj200, 202 Grj200 Vdj200
Parking Brake. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

  2. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

  3. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

  4. INSTALL PARKING BRAKE SHOE LEVER LH

  5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

  6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

  7. INSTALL PARKING BRAKE SHOE RETURN SPRING

  8. CHECK PARKING BRAKE INSTALLATION

  9. INSTALL REAR DISC

  10. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

  11. INSTALL REAR NO. 2 SUSPENSION CONTROL ACCUMULATOR BRACKET

  12. INSTALL HEIGHT CONTROL UNIT PROTECTOR PIPE

  13. ADJUST PARKING BRAKE

  14. INSTALL REAR WHEEL

  15. INSTALL LOWER CONSOLE BOX (w/o Console Box Lid)

  16. INSTALL COOLING BOX ASSEMBLY (w/ Cool Box)

  17. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box)

Parking Brake Cable -- Installation


HINT:
  1. Use the same procedures for the LH side and RH side.
  2. The procedures listed below are for the LH side.


1. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

  1. Install the No. 2 parking brake cable clamp.



  1. Install the No. 2 parking brake cable with the 6 bolts.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation

    Torque:
    13 N*m{127 kgf*cm, 9 ft.*lbf}

  1. Install the fuel tank (Click here).



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Attach the claws of the No. 2 parking brake cable.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the No. 2 parking brake cable to the No. 1 parking brake pull rod.



2. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

  1. Install the No. 3 parking brake cable clamp.



  1. Install the No. 3 parking brake cable with the 6 bolts.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation

    Torque:
    13 N*m{127 kgf*cm, 9 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Attach the claws of the No. 3 parking brake cable.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the No. 3 parking brake cable to the No. 1 parking brake pull rod.



3. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the No. 3 parking brake cable with the bolt.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


4. INSTALL PARKING BRAKE SHOE LEVER LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation

  1. Apply high temperature grease to the parking brake anchor block.

  1. Install the parking brake shoe lever to the No. 3 parking brake cable.

    NOTICE:
    Be carefully to distinguish between the parking brake shoe lever RH and LH.


5. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

  1. Apply high temperature grease to the areas of the backing plate that contact the shoe.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation

  1. Using SST, install the No. 2 parking brake shoe with the shoe hold down spring pin, compression spring and shoe hold down spring cup.

    SST
    09718-00011


6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

  1. Apply high temperature grease to the areas of the backing plate that contact the shoe.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation

  1. Apply high temperature grease to the thread and all joining areas of the parking brake shoe adjuster screw set.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Set the No. 1 parking brake shoe and shoe adjuster screw set in place.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the tension spring.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation

  1. Using SST, install the shoe hold down spring pin, compression spring and shoe hold down spring cup.

    SST
    09718-00011


7. INSTALL PARKING BRAKE SHOE RETURN SPRING


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation

  1. Using SST, install the shoe return spring.

    SST
    09703-30011


8. CHECK PARKING BRAKE INSTALLATION


  1. Check that each part is installed properly.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation



9. INSTALL REAR DISC


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation

  1. Align the matchmarks, and then install the rear disc.

    HINT:
    When replacing the rear disc with a new one, select the installation position where the rear disc has the minimum runout.


10. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the rear disc brake cylinder with 2 new bolts.

    Torque:
    95 N*m{969 kgf*cm, 70 ft.*lbf}
    NOTICE:
    1. Do not twist the brake hose.
    2. Make sure that the bolts are free from damage and foreign matter.
    3. Do not overtighten the bolts.


11. INSTALL REAR NO. 2 SUSPENSION CONTROL ACCUMULATOR BRACKET

  1. Install the bracket to the shock absorber control valve with the bolt.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}


12. INSTALL HEIGHT CONTROL UNIT PROTECTOR PIPE


  1. Install the protector pipe with the 6 bolts.

    Torque:
    16 N*m{163 kgf*cm, 12 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Parking Brake.Parking Brake System.Parking Brake Cable Installation



13. ADJUST PARKING BRAKE
(Click here)


14. INSTALL REAR WHEEL
Torque:
for Aluminum Wheel:
131 N*m{1336 kgf*cm, 97 ft.*lbf}
for Steel Wheel:
209 N*m{2131 kgf*cm, 154 ft.*lbf}


15. INSTALL LOWER CONSOLE BOX (w/o Console Box Lid)
(Click here)


16. INSTALL COOLING BOX ASSEMBLY (w/ Cool Box)
(Click here)


17. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box)
(Click here)