Fuel System On-Vehicle Inspection

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. CHECK FUEL PUMP OPERATION AND FOR FUEL LEAK

  2. CHECK FUEL PRESSURE

Fuel System -- On-Vehicle Inspection



1. CHECK FUEL PUMP OPERATION AND FOR FUEL LEAK

  1. Connect the intelligent tester to the DLC3.

  1. Turn the engine switch on (IG).

    NOTICE:
    Do not start the engine.

  1. Turn the intelligent tester main switch on.

  1. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

  1. Check the fuel pump operation.

    1. Check for pressure in the fuel inlet tube from the fuel line. Check that the sound of fuel flowing in the fuel tank can be heard.
      If there is no sound, check the integration relay, fuel pump, ECM and wiring connector.

  1. Check for fuel leak.

    1. Check that there are no fuel leaks after performing maintenance anywhere on the system.
      If there are fuel leaks, repair or replace parts as necessary.



2. CHECK FUEL PRESSURE

  1. Check that the battery voltage is 11 to 14 V.

  1. Perform the "Discharge Fuel System Pressure" procedures (Click here).

  1. Disconnect the cable from the negative (-) battery terminal.

    NOTICE:
    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel System On-Vehicle Inspection

  1. Remove the fuel pipe clamp from the fuel tube connector.

    Text in Illustration
    *1
    		Fuel Pipe Clamp


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Pinch and pull the fuel tube (fuel tube connector) to disconnect it.

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Pinch
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    		Pull
    CAUTION:
    1. Always read the precautions (Click here) before disconnecting the fuel tube connector (quick type).
    2. The fuel tube may spray fuel as a result of pressure that remains in it. Do not allow fuel to be sprayed in the engine compartment.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel System On-Vehicle Inspection

  1. Install SST (pressure gauge) as shown in the illustration.

    SST
    09268-45101(09268-41250,09268-41260,09268-41280,09268-41500,09268-41700,95336-08070)
    Text in Illustration
    *1
    		SST (T Joint)
    *2
    		SST (Hose Band)
    *3
    		SST (Hose Joint)
    *4
    		SST (Gauge Assembly)
    *5
    		Fuel Tube
    *6
    		SST (Fuel Tube Connector)

  1. Wipe off any gasoline.

  1. Reconnect the cable to the negative (-) battery terminal.

  1. Operate the fuel pump.

    1. Connect the intelligent tester to the DLC3.

    2. Turn the engine switch on (IG).

      NOTICE:
      Do not start the engine.

    3. Turn the intelligent tester main switch on.

    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

  1. Measure the fuel pressure.

    Standard fuel pressure:
    281 to 287 kPa (2.87 to 2.93 kgf/cm2, 41 to 42 psi)
    If the pressure is higher than the specification, replace the fuel pressure regulator.
    If the pressure is below the specification, check the fuel hoses and connections, fuel pump, fuel filter and fuel pressure regulator assembly.

  1. Start the engine.

  1. Measure the fuel pressure.

    Standard fuel pressure:
    281 to 287 kPa (2.87 to 2.93 kgf/cm2, 41 to 42 psi)
    If the pressure is not as specified, check the fuel pump, pressure regulator and/or injectors.

  1. Stop the engine.

  1. Check that the fuel pressure remains as specified for 5 minutes after the engine has stopped.

    Standard fuel pressure:
    147 kPa (1.5 kgf/cm2, 21 psi) or more
    If the pressure is not as specified, check the fuel pump, pressure regulator and/or injectors.

  1. Disconnect the cable from the negative (-) battery terminal and carefully remove SST and the fuel tube connector to prevent gasoline from spraying.

    NOTICE:
    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  1. Reconnect the fuel tube (fuel tube connector).

  1. Check for fuel leaks.

    1. Check that there are no fuel leaks after performing maintenance anywhere on the system.
      If there are fuel leaks, repair or replace parts as necessary.