Fuel Injector Inspection

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSPECT FUEL INJECTOR ASSEMBLY

Fuel Injector -- Inspection



1. INSPECT FUEL INJECTOR ASSEMBLY
  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    1 - 2
    20°C (68°F)
    11.6 to 12.4 Ω
    If the result is not as specified, replace the injector assembly.


  1. Inspect the injection volume.

    CAUTION:
    This test involves high-pressure fuel and electricity. Take all precautions regarding safe handling of both the fuel and the electricity. Perform this test in a safe area, and avoid any sparks or flames. Do not smoke.



      Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector  Inspection
    1. Remove the fuel pipe clamp.

      Text in Illustration
      *1
      Fuel Pipe Clamp


    2. Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector  Inspection
    3. Disconnect the fuel tube.

      Text in Illustration
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      Pinch
      Land Cruiser. Urj200, 202 Grj200 Vdj200
      Pull


    4. Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector  Inspection
    5. Connect SST to the fuel pipe (the vehicle side).

      SST
      09268-31014(09268-41500,09268-41700,95336-08070)
      Text in Illustration
      *1
      SST (Hose)
      *2
      SST (Hose Band)
      *3
      SST (Fuel Tube Connector)
      *4
      Fuel Pipe


    6. Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector  Inspection
    7. Install the O-ring to the fuel injector.

    8. Install SST and the tube to the fuel injector.

      SST
      09268-31014(09268-41300,09268-41600,09268-41700,95336-08070)
      Text in Illustration
      *1
      SST (Hose)
      *2
      SST (Hose Band)
      *3
      SST (Adapter)
      *4
      O-ring
      *5
      Vinyl Tube
      *6
      SST (Clamp)


    9. Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector  Inspection
    10. Pass SST (tie band) through the loop on the handle of SST (clamp) to secure SST (clamp) to SST (adapter).

      SST
      09268-31014(09268-41800)
      Text in Illustration
      *1
      Lock
      *2
      SST (Tie Band)
      NOTICE:
      1. As SST (tie band) does not completely prevent SST (clamp) from becoming loose, do not subject the parts to any impacts while using them.
      2. Before using SST (tie band), make sure that there is no deterioration, damage or cracks. If there are any abnormalities, replace SST.
      HINT:
      When removing SST (tie band), disengage the lock.
    11. Check that SST (clamp) and SST (adapter) cannot be easily separated.

    12. Install a vinyl tube to the injector.



    13. Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector  Inspection
    14. Put the injector into a graduated cylinder.

      Text in Illustration
      *1
      SST (Wire)
      CAUTION:
      Install a strong rubber tube onto the injector to prevent gasoline from splashing.
    15. Operate the fuel pump (turn the engine switch on (IG)).

    16. Connect SST (wire) to the injector and the battery for 15 seconds, and measure the injection volume with the graduated cylinder. Test each injector 2 or 3 times.

      SST
      09842-30090
      Standard injection volume:
      87 to 105 cm3 (5.3 to 6.4 cu in.) per 15 seconds
      Difference between each injector:
      18 cm3 (1.1 cu in.) or less
      If the injection volume is not as specified, replace the injector assembly.
  1. Check for fuel drop.

    1. In the condition above, disconnect the tester probes of SST (wire) from the battery and check for fuel drop from the injector.

      Standard fuel drop:
      1 drop or less in 12 minutes
      If the fuel drop is not as specified, replace the injector assembly.