Clutch Unit (For 1Vd-Ftv) Removal

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Clutch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE MANUAL TRANSMISSION ASSEMBLY

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY

  3. REMOVE CLUTCH COVER ASSEMBLY

  4. REMOVE CLUTCH DISC ASSEMBLY

  5. INSPECT INPUT SHAFT BEARING

Clutch Unit (For 1Vd-Ftv) -- Removal



1. REMOVE MANUAL TRANSMISSION ASSEMBLY

  1. Remove the manual transmission (Click here).



2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the clutch release fork with the clutch release bearing from the transmission unit.

  1. Remove the release fork support from the transmission unit.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the clip and release bearing from the clutch release fork.



3. REMOVE CLUTCH COVER ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Unit (For 1Vd-Ftv) Removal

  1. Put matchmarks on the clutch cover and flywheel.

  1. Loosen each set bolt one turn at a time until spring tension is released.

  1. Remove the 8 set bolts, and pull off the clutch cover.

    NOTICE:
    Do not drop the clutch disc.


4. REMOVE CLUTCH DISC ASSEMBLY
NOTICE:
Keep the lining part of the clutch disc, pressure plate and surface of the flywheel away from oil and foreign matter.


5. INSPECT INPUT SHAFT BEARING


Land Cruiser. Urj200, 202 Grj200 Vdj200.Clutch.Clutch System.Clutch Unit (For 1Vd-Ftv) Removal

  1. Turn the bearing by hand while applying force in the direction of the rotation.
    If the bearing is stuck or difficult to turn, replace the input shaft bearing.

    HINT:
    The bearing is permanently lubricated and requires no cleaning or lubrication.