Fuel Pump (For Hatchback) Removal

Engine Hybrid System. Yaris. Ncp93, 131
1Nz-Fe Fuel. Yaris. Ncp93, 131

  1. REMOVE DECK BOARD ASSEMBLY

  2. REMOVE REAR SEAT ASSEMBLY LH (for 60/40 Split Seat Type)

  3. REMOVE REAR SEAT ASSEMBLY RH (for 60/40 Split Seat Type)

  4. REMOVE REAR SEAT ASSEMBLY (for Fold Down Seat Type)

  5. REMOVE REAR SEATBACK CENTER HINGE SUB-ASSEMBLY (for 60/40 Split Seat Type)

  6. DISCHARGE FUEL SYSTEM PRESSURE

  7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  8. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

  9. DISCONNECT FUEL TANK VENT HOSE

  10. REMOVE FUEL PUMP GAUGE RETAINER

  11. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

  12. REMOVE FUEL SUCTION TUBE SET GASKET

  13. DRAIN FUEL

Fuel Pump (For Hatchback) -- Removal


NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. (YARIS_NCP93 RM00000482L007X.html)


1. REMOVE DECK BOARD ASSEMBLY


    Yaris. Ncp93, 131

  1. Remove the deck board.



2. REMOVE REAR SEAT ASSEMBLY LH (for 60/40 Split Seat Type)
(YARIS_NCP93 RM0000026GD010X.html)


3. REMOVE REAR SEAT ASSEMBLY RH (for 60/40 Split Seat Type)
(YARIS_NCP93 RM0000026GL010X.html)


4. REMOVE REAR SEAT ASSEMBLY (for Fold Down Seat Type)
(YARIS_NCP93 RM000000T0T009X.html)


5. REMOVE REAR SEATBACK CENTER HINGE SUB-ASSEMBLY (for 60/40 Split Seat Type)


    Yaris. Ncp93, 131

  1. Remove the 2 bolts and the rear seatback center hinge sub-assembly.



6. DISCHARGE FUEL SYSTEM PRESSURE
(YARIS_NCP93 RM000001GNO017X.html)


7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


8. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    Yaris. Ncp93, 131.1Nz-Fe Fuel.Fuel System (For Sedan).Fuel Pump (For Hatchback) Removal

  1. Spread the tip of the fuel joint clip, and pull it out in the direction of the arrow.

    Text in Illustration
    *1
    		Fuel Joint Clip
    Yaris. Ncp93, 131
    		Widen
    Yaris. Ncp93, 131
    		Pull Out
    Yaris. Ncp93, 131
    		Pull Out

  1. Disconnect the fuel main tube from the fuel tank assembly.

    NOTICE:
    1. Clean off any dirt or other foreign matter from the clip before beginning work..
    2. The fuel tube joint is sealed by O-rings to the fuel pump tube and the fuel suction plate, so be careful to prevent damage to and foreign matter sticking to the contact surfaces.
    3. Perform installation and removal procedures with your hands only. Never use any tools.
    4. Do not forcibly bend, fold, or twist the nylon tube.
    5. After disconnecting, protect the contact surfaces by covering them with a plastic bag.
    6. If the nylon tube and fuel suction plate are stuck together, push them together and pull them apart to release them.


9. DISCONNECT FUEL TANK VENT HOSE


    Yaris. Ncp93, 131.1Nz-Fe Fuel.Fuel System (For Sedan).Fuel Pump (For Hatchback) Removal

  1. Release the retainer as shown in the illustration and disconnect the fuel tank vent hose.

    Text in Illustration
    *1
    		Retainer
    Yaris. Ncp93, 131
    		Push
    Yaris. Ncp93, 131
    		Pull
    NOTICE:
    1. Check for dirt or other foreign matter on the parts to be disconnected and clean them if necessary.
    2. The quick connector seals with an O-ring. Ensure that there is no damage or foreign matter on the contact surface.
    3. Do not use any tools.
    4. Do not bend or twist the tubes.
    5. Protect the contact surface by covering it with a plastic bag.
    6. If the connector is stuck, push and pull on the parts to separate them.


10. REMOVE FUEL PUMP GAUGE RETAINER
NOTICE:
Before performing the work, cover the connector of the fuel suction tube assembly and the tube joint with a plastic bag to prevent foreign matter from entering, and then clean off any dirt or other foreign matter.


    Yaris. Ncp93, 131.1Nz-Fe Fuel.Fuel System (For Sedan).Fuel Pump (For Hatchback) Removal

  1. Install SST to the fuel pump gauge retainer.

    SST
    09808-14030(09808-01010,09808-01020,09808-01030,09808-01040,09808-01050)

    1. Temporarily install plate and claw to the fuel pump gauge retainer.

    2. Press claw against the rib of the fuel pump gauge retainer, and tighten bolt.

    3. Install SST handle.



    Yaris. Ncp93, 131.1Nz-Fe Fuel.Fuel System (For Sedan).Fuel Pump (For Hatchback) Removal

  1. While making sure that SST does not rise up, slowly turn handle and loosen the fuel pump gauge retainer.

    NOTICE:
    1. Be careful not to apply excessive downward force to SST, as this may damage the fuel pump or fuel tank.
    2. Turning SST at an angle may cause it to slip off of the fuel pump gauge retainer, so be sure SST is horizontal when turning.
    3. To prevent damage to parts, do not turn SST too vigorously.
    4. If SST slips off of the fuel pump gauge retainer, loosen SST (bolt) and install SST again.

  1. While holding down the fuel suction tube assembly, remove the fuel tank pump gauge retainer.



11. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

  1. Remove the fuel suction with pump and gage tube assembly from the fuel tank assembly.

    NOTICE:
    1. Be careful not to bend the arm of the fuel sender gauge assembly.
    2. When installing or removing the fuel suction tube assembly, be careful of fuel splashing.


12. REMOVE FUEL SUCTION TUBE SET GASKET


    Yaris. Ncp93, 131

  1. Remove the fuel suction tube set gasket.



13. DRAIN FUEL