Front Drive Shaft Assembly (For Hatchback) Disassembly

Drivetrain. Yaris. Ncp93, 131
Drive Shaft Propeller Shaft. Yaris. Ncp93, 131

  1. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

  2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP

  3. SEPARATE FRONT AXLE INBOARD JOINT BOOT

  4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

  5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP RH

  6. REMOVE FRONT DRIVE SHAFT DAMPER RH

  7. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

  8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

  9. REMOVE FRONT AXLE OUTBOARD JOINT BOOT

  10. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH

  11. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH

  12. REMOVE FRONT DRIVE SHAFT DUST COVER

Front Drive Shaft Assembly (For Hatchback) -- Disassembly



1. REMOVE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP


  1. One touch type:



      Yaris. Ncp93, 131
    1. Using a screwdriver, release the staked part of the boot clamp and separate the boot clamp.

      HINT:
      Use the same procedure for the RH side as for the LH side.


  1. Claw engagement type:



      Yaris. Ncp93, 131
    1. Using needle-nose pliers, disengage the 2 claws and remove the boot clamp.

      HINT:
      Use the same procedure for the RH side as for the LH side.


2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP


  1. One touch type:



      Yaris. Ncp93, 131
    1. Using a screwdriver, release the staked part of the boot clamp and separate the boot clamp.

      HINT:
      Use the same procedure for the RH side as for the LH side.


  1. Claw engagement type:



      Yaris. Ncp93, 131
    1. Using needle-nose pliers, disengage the 2 claws and remove the boot clamp.

      HINT:
      Use the same procedure for the RH side as for the LH side.


3. SEPARATE FRONT AXLE INBOARD JOINT BOOT
  1. Separate the inboard joint boot from the inboard joint.

    HINT:
    Use the same procedure for the RH side as for the LH side.


4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY
  1. Remove the old grease from the inboard joint.



    Yaris. Ncp93, 131.Drive Shaft Propeller Shaft.Drive Shaft System (For Sedan).Front Drive Shaft Assembly (For Hatchback)  Disassembly
  1. Place matchmarks on the inboard joint and outboard joint shaft.

    Text in Illustration
    *a
    Matchmark
    NOTICE:
    Do not cause any damage when placing the marks.
  1. Remove the inboard joint from the outboard joint shaft.

  1. Fix the outboard joint shaft in a vise between aluminum plates.

    NOTICE:
    Do not overtighten the vise.


    Yaris. Ncp93, 131
  1. Using a snap ring expander, remove the snap ring.



    Yaris. Ncp93, 131.Drive Shaft Propeller Shaft.Drive Shaft System (For Sedan).Front Drive Shaft Assembly (For Hatchback)  Disassembly
  1. Place matchmarks on the tripod joint and outboard joint shaft.

    Text in Illustration
    *a
    Matchmark
    NOTICE:
    Do not cause any damage when placing the marks.
  1. Using a brass bar and hammer, remove the tripod joint.

    NOTICE:
    Do not tap the rollers.
  1. Remove the front No. 2 axle inboard joint boot clamp, the inboard joint boot and the inboard joint boot clamp.



5. REMOVE FRONT DRIVE SHAFT DAMPER CLAMP RH


Yaris. Ncp93, 131.Drive Shaft Propeller Shaft.Drive Shaft System (For Sedan).Front Drive Shaft Assembly (For Hatchback)  Disassembly
Text in Illustration
*a
One Touch Type
*b
Claw Engagement Type
  1. One touch type:

    1. Using a screwdriver, release the staked part of the damper clamp and separate the damper clamp.

  1. Claw engagement type:

    1. Using needle-nose pliers, disengage the 2 claws and remove the damper clamp.



6. REMOVE FRONT DRIVE SHAFT DAMPER RH
  1. Remove the front drive shaft damper RH from the front drive outboard joint shaft assembly RH.



7. REMOVE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP


    Yaris. Ncp93, 131
  1. Using a screwdriver, release the staked part of the boot clamp and remove the boot clamp.

    HINT:
    Use the same procedure for the RH side as for the LH side.


8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP


    Yaris. Ncp93, 131
  1. Using a screwdriver, release the staked part of the boot clamp and remove the boot clamp.

    HINT:
    Use the same procedure for the RH side as for the LH side.


9. REMOVE FRONT AXLE OUTBOARD JOINT BOOT
  1. Remove the outboard joint boot from the outboard joint shaft.

  1. Remove the old grease from the outboard joint.

    HINT:
    Use the same procedure for the RH side as for the LH side.


10. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH


    Yaris. Ncp93, 131
  1. Using a screwdriver, remove the snap ring.



11. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH
HINT:
Use the same procedure for the RH side as for the LH side.


12. REMOVE FRONT DRIVE SHAFT DUST COVER


    Yaris. Ncp93, 131.Drive Shaft Propeller Shaft.Drive Shaft System (For Sedan).Front Drive Shaft Assembly (For Hatchback)  Disassembly
  1. Using SST and a press, remove the dust cover.

    SST
    09950-00020
    NOTICE:
    Do not drop the inboard joint.
    HINT:
    Use the same procedure for the RH side as for the LH side.