Rear Door (For Hatchback) Reassembly

Engage the 29 clips and install the front door weatherstrip.

Engage the 2 clips.

Apply MP grease to the sliding areas of the front door check.

Install the rear door check onto the door panel with the 2 bolts.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Install the front door check onto the body panel with the bolt.

Torque:

30 N*m{306 kgf*cm, 22 ft.*lbf}

Apply MP grease to the sliding areas of the rear door outside handle frame.

Slide the front door outside handle frame to install it.

Engage the grommet and 2 claws.

Using a "TORX" socket wrench T30, install the rear door outside handle frame with the screw.

Torque:

4.0 N*m{41 kgf*cm, 35 in.*lbf}

Engage the 2 claws and install the rear door outside handle rear pad.

Engage the 3 claws and install the rear door outside handle front pad.

Pushing the rear door outside handle in the direction of the arrow mark shown in the illustration, install the rear door outside handle.

Engage the 2 claws and temporarily install the front door outside handle cover.

Using a "TORX" socket wrench T30, install the rear door outside handle cover.

Torque:

4.0 N*m{41 kgf*cm, 35 in.*lbf}

Install a new door lock wire harness seal to the rear door lock.

Apply MP grease to the sliding parts of the rear door lock.

Insert the rear door lock to the release plate.

Text in Illustration

*1	Release Plate
	Slide Direction

HINT:

Make sure that the release plate is securely connected to the rear door lock.

Using a "TORX" socket wrench T30, install the rear door lock assembly with the 3 screws.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Connect the connector.

Install a new door lock wire harness seal to the rear door lock.

Apply MP grease to the sliding parts of the rear door lock.

Insert the rear door lock to the release plate.

Text in Illustration

*1	Release Plate
	Slide Direction

HINT:

Make sure that the release plate is securely connected to the rear door lock.

Using a "TORX" socket wrench T30, install the rear door lock assembly with the 3 screws.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Install the rear door No. 1 separator door stiffener cushion with the 2 bolts.

Torque:

6.3 N*m{64 kgf*cm, 55 in.*lbf}

Engage the 2 guides and install the rear door glass run.

Install the clip.

Apply MP grease to the sliding parts of the rear door window regulator.

Install the temporary bolt.

Insert the rear door window regulator into the door panel. Use the temporary bolt to hang the rear door window regulator on the door panel.

Tighten the 3 bolts and the temporary bolt in the order shown in the illustration.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Connect the connector.

Tighten the 3 bolts in the order shown in the illustration.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Apply soapy water to a new rear door glass channel filler.

Install the new rear door glass channel filler as shown in the illustration.

Apply soapy water to a rear door glass channel.

Using a plastic-faced hammer, tap the channel onto the glass to install the glass channel.

NOTICE:

1. Be careful not to damage the glass or glass channel.
   
2. Make sure the position of the rear door glass channel filler does not change.
   

Insert the rear door glass into the rear door panel along the rear door glass run as indicated by the arrows in the order shown in the illustration.

NOTICE:

Do not damage the rear door glass.

Slide the lower section of the rear door glass as indicated by the arrow as shown in the illustration.

Engage the rear door window division bar to the rear door glass run.

Install the rear door window division bar with the 3 bolts and nut.

Torque:

6.2 N*m{63 kgf*cm, 55 in.*lbf}

Apply butyl tape to the rear door panel.

Pass the rear door lock remote control cable, rear door inside locking cable and each connector through a new rear door service hole cover.

Install a new rear door service hole cover according to the reference points on the rear door panel.

HINT:

Securely install the rear door service hole cover taking care to prevent wrinkles.

Using an air riveter or hand riveter, install the rear speaker assembly onto the rear door panel with 3 new strike rivets.

HINT:

Install the new strike rivets in the order shown in the illustration.

NOTICE:

1. Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
   


2. Confirm that the rivets are seated properly against the speaker.
   
3. Do not tilt the riveter when installing the rivet onto the speaker.
   
4. Do not leave any space between the rivet head and speaker.
   


5. Do not leave any space between the speaker and door. Firmly hold the 2 items together while installing the rivet.
   

Connect the connector.

Engage the 7 claws and install the rear door glass inner weatherstrip as shown in the illustration.

Engage the 4 guides and install the rear door inside handle.

Connect the rear door lock remote control cable and the rear door inside locking cable to the rear door inside handle.

Engage the 7 clips and install the rear door trim board.

Install the 3 screws.

Engage the claw and close the cover.

Connect the connector.

Engage the 9 claws and 3 guides, and install the rear armrest base upper panel.

Engage the 5 claws and 2 guides, and install the front armrest base upper panel.

Install the window regulator handle plate.

Open all the windows.

Install the rear door window regulator handle with the clip at the angle shown in the illustration.

Engage the guide.

Engage the 2 clips and claw and install the rear door frame garnish.