Front Door Lock (For Sedan) Installation

Apply MP grease to the sliding and rotating areas of the front door lock.

Connect the front door lock remote control cable and the front door inside locking cable.

Close the cover.

Insert the door lock open rod into the front door lock, then set it to the door panel.

NOTICE:

Make sure that the outside handle link is securely engaged with the door lock.

Apply adhesive to the threads of the screws.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent.

Using "Torx" socket wrench T30, install the front door lock with the 3 screws.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Using "Torx" socket wrench T30, install the cover with the door lock key cylinder.

Torque:

4.0 N*m{41 kgf*cm, 35 in.*lbf}

HINT:

Make sure that the door lock key cylinder rod is inserted.

Install the hole plug.

Install the front door frame sub-assembly rear lower with the bolt.

Torque:

6.2 N*m{63 kgf*cm, 54 in.*lbf}

Install the front door glass run, then engage the clip.

Apply MP grease to the sliding and rotating areas of the front door window regulator.

NOTICE:

Do not apply grease to the window regulator spring.

w/ Power window:

1. Loosely screw bolt A onto the front door window regulator.
   

2. Insert the front door window regulator into the door panel. Use bolt A to hang the front door window regulator on the door panel.
   

   NOTICE:

   Do not drop the window regulator as it may be damaged.

3. Install the front door window regulator with the 5 bolts, and tighten bolt A.
   

   Torque:

   8.0 N*m{82 kgf*cm, 71 in.*lbf}

4. Connect the connector.
   

w/o Power window:

1. Loosely screw bolt A onto the front door window regulator.
   

2. Insert the front door window regulator into the door panel. Use bolt A to hang the front door window regulator on the door panel.
   

   NOTICE:

   Do not drop the window regulator as it may be damaged.

3. Install the front door window regulator with the 5 bolts, and tighten bolt A.
   

   Torque:

   8.0 N*m{82 kgf*cm, 71 in.*lbf}

4. Connect the connector.
   

Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration.

NOTICE:

Do not damage the glass.

Install the front door glass onto the front door window regulator with the 2 bolts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Apply butyl tape to the door panel, then install a new front door service hole cover as shown in the illustration.

Specification:

Area	Dimension
A	2.0 mm (0.079 in.) or more
B	6.0 mm (0.236 in.) or more

HINT:

1. When installing the service hole cover, pull the links and connectors out through the service hole.
   
2. There should be no wrinkles or folds after attaching the service hole cover.
   
3. After attaching the service hole cover, check the quality of the seal.
   

Install the front door trim bracket with the 2 screws.

Engage the 6 claws and install a new front door belt moulding.

Remove the protective tape.

Engage the claw and install the outer rear view mirror with the 3 nuts.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

w/ Power mirror:
Connect the connector.

w/ Power window:

1. Connect the front door lock remote control cable and front door inside locking cable.
   





2. Engage the 9 clips and install the front door trim board.
   





3. Tighten the screw.
   

w/o Power window:

1. Connect the front door lock remote control cable and front door inside locking cable.
   





2. Engage the 9 clips and install the front door trim board.
   





3. Tighten the screw.
   

for Driver side with power window:

1. Connect the connector.
   

2. Engage the 7 claws and 2 clips and install the front armrest base upper panel.
   

3. Tighten the screw.
   

for Front passenger side with power window:

1. Connect the connector.
   

2. Engage the 7 claws and 2 clips and install the front armrest base upper panel.
   

3. Tighten the screw.
   

w/o Power window:

1. Engage the 5 clips and 2 clips and install the front armrest base upper panel.
   

2. Tighten the screw.
   

Engage the claw and clip and install the front door lower frame bracket garnish.

Install the window regulator handle plate.

Open all the windows.

Install the front door window regulator handle with the clip at the angle shown in the illustration.