Exhaust Manifold (For Sedan) Removal

Engine Hybrid System. Yaris. Ncp93, 131
1Nz-Fe Intake Exhaust. Yaris. Ncp93, 131

  1. REMOVE INSTRUMENT PANEL LOWER CENTER FINISH PANEL

  2. REMOVE INSTRUMENT PANEL FINISH PANEL END LH

  3. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)

  4. REMOVE CONSOLE BOX UPPER PANEL SUB-ASSEMBLY

  5. REMOVE CONSOLE BOX UPPER REAR PANEL SUB-ASSEMBLY

  6. REMOVE CONSOLE BOX CARPET

  7. REMOVE CONSOLE BOX ASSEMBLY

  8. REMOVE LOWER INSTRUMENT PAD LH

  9. REMOVE FRONT WIPER ARM HEAD CAP

  10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

  11. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

  12. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH

  13. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH

  14. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

  15. REMOVE FRONT WIPER MOTOR AND LINK

  16. REMOVE FRONT AIR SHUTTER SEAL

  17. REMOVE OUTER COWL TOP PANEL

  18. REMOVE HEATED OXYGEN SENSOR

  19. REMOVE EXHAUST TAIL PIPE ASSEMBLY

  20. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  21. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

  22. REMOVE MANIFOLD SUPPORT BRACKET

  23. REMOVE EXHAUST MANIFOLD

Exhaust Manifold (For Sedan) -- Removal



1. REMOVE INSTRUMENT PANEL LOWER CENTER FINISH PANEL


Yaris. Ncp93, 131
  1. Disengage the 2 claws and 2 clips and remove the instrument panel finish panel lower center.



2. REMOVE INSTRUMENT PANEL FINISH PANEL END LH


Yaris. Ncp93, 131
  1. Disengage the 6 claws and 3 clips and remove the instrument panel finish panel end LH.



3. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)


    Yaris. Ncp93, 131
  1. Remove the shift lever knob.



4. REMOVE CONSOLE BOX UPPER PANEL SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Shift the shift lever into the N position.

  1. Disengage the 5 clips and the claw and remove the upper console panel.



5. REMOVE CONSOLE BOX UPPER REAR PANEL SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Disengage the 3 clips and 3 claws.

  1. Disconnect the connector and remove the console upper rear panel.



6. REMOVE CONSOLE BOX CARPET


Yaris. Ncp93, 131
  1. Remove the console box carpet.



7. REMOVE CONSOLE BOX ASSEMBLY


    Yaris. Ncp93, 131
  1. Disconnect the clamp.

  1. Remove the 2 bolts and 2 screws.

  1. Disengage the 4 claws and remove the rear console box.



8. REMOVE LOWER INSTRUMENT PAD LH


Yaris. Ncp93, 131
  1. Remove screw <I>.

  1. Disengage the claw and 3 clips and remove the instrument panel pad lower.



9. REMOVE FRONT WIPER ARM HEAD CAP


    Yaris. Ncp93, 131.1Nz-Fe Intake Exhaust.Intake System (For Sedan).Exhaust Manifold (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the 2 front wiper arm head caps.



10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    Yaris. Ncp93, 131
  1. Operate the wiper, then stop the windshield wiper motor in the automatic stop position.

  1. Remove the nut and front wiper arm.



11. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


12. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH


    Yaris. Ncp93, 131.1Nz-Fe Intake Exhaust.Intake System (For Sedan).Exhaust Manifold (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the cowl side ventilator sub-assembly LH.



13. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


14. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Disengage the 3 clips, the 4 claws and the 8 hooks.

  1. Remove the cowl top ventilator louver sub-assembly.



    Yaris. Ncp93, 131
  1. Disconnect the washer hoses.

  1. Disengage the 5 hooks.



15. REMOVE FRONT WIPER MOTOR AND LINK


    Yaris. Ncp93, 131
  1. Remove the 2 bolts.

  1. Slide the wiper link. Disengage the meshing of the rubber pin, then disconnect the connector and remove the front wiper motor and link.



16. REMOVE FRONT AIR SHUTTER SEAL


Yaris. Ncp93, 131
  1. Disengage the 3 claws and remove the front air shutter seal RH.



17. REMOVE OUTER COWL TOP PANEL


    Yaris. Ncp93, 131
  1. Disengage the wire harness clamp.



    Yaris. Ncp93, 131
  1. Remove the 2 bolts and remove the cowl top to cowl inner brace.



    Yaris. Ncp93, 131
  1. Remove the 8 bolts and remove the cowl top panel outer.



18. REMOVE HEATED OXYGEN SENSOR
  1. Disconnect the sensor connector.

  1. Remove the grommet and pass the sensor connector out of the cabin through the floor panel.



    Yaris. Ncp93, 131.1Nz-Fe Intake Exhaust.Intake System (For Sedan).Exhaust Manifold (For Sedan)  Removal
  1. Using SST, remove heated oxygen sensor.

    SST
    09224-00010


19. REMOVE EXHAUST TAIL PIPE ASSEMBLY
  1. Remove the 2 bolts and 2 compression springs.



  1. Remove the 3 No. 4 exhaust pipe supports and the exhaust tail pipe assembly.


    Yaris. Ncp93, 131.1Nz-Fe Intake Exhaust.Intake System (For Sedan).Exhaust Manifold (For Sedan)  Removal



20. REMOVE FRONT EXHAUST PIPE ASSEMBLY
  1. Remove the 2 bolts and 2 compression springs.



  1. Remove 3 No. 4 exhaust pipe support and the front exhaust pipe assembly.


    Yaris. Ncp93, 131.1Nz-Fe Intake Exhaust.Intake System (For Sedan).Exhaust Manifold (For Sedan)  Removal

  1. Remove the 2 exhaust pipe gaskets.



21. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


Yaris. Ncp93, 131
  1. Remove the 4 bolts and remove the No. 1 exhaust manifold heat insulator.



22. REMOVE MANIFOLD SUPPORT BRACKET


Yaris. Ncp93, 131
  1. Remove the 3 bolts and remove the manifold support bracket.



23. REMOVE EXHAUST MANIFOLD


Yaris. Ncp93, 131
  1. Remove the 2 nuts and 3 bolts and remove the exhaust manifold.