Generator (For Sedan) Reassembly

Place the generator drive end frame on the generator rotor assembly.

NOTICE:

Do not drop the generator rotor assembly.

Install the generator rotor assembly and the plate retainer.

Using a 30 mm socket wrench and press, slowly press in the generator rectifier end frame.

Install the 4 nuts and the cord clip.

Torque:

4.5 N*m{46 kgf*cm, 40 in.*lbf}

Install the 3 terminal insulators onto the generator rectifier end frame.

Install the generator holder with rectifier with the 3 screws.

Torque:

2.0 N*m{20 kgf*cm, 17 in.*lbf}

Install the generator regulator assembly with the 2 screws.

Torque:

2.0 N*m{20 kgf*cm, 17 in.*lbf}

Install the plate seal.

Install the generator brush holder assembly with the 3 screws.

Torque:

2.0 N*m{20 kgf*cm, 17 in.*lbf}

Install the brush cover onto the generator brush holder assembly.

Install the rear end cover with the 2 nuts.

Torque:

4.4 N*m{45 kgf*cm, 39 in.*lbf}

Install the rectifier plate with the nut and screw.

Torque:

4.4 N*m{45 kgf*cm, 39 in.*lbf} for nut

Torque:

3.8 N*m{39 kgf*cm, 34 in.*lbf} for bolt

Install the terminal insulator with the nut.

Torque:

4.1 N*m{42 kgf*cm, 36 in.*lbf}

Install the generator pulley onto the generator rotor shaft by tightening the generator pulley nut by hand.

Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque:

39 N*m{398 kgf*cm, 29 ft.*lbf}

NOTICE:

Check that SST is securely fitted onto the generator rotor shaft.

Mount SST 2 in a vise.

Insert SST 1-A and B into SST 2, and attach the generator pulley nut to SST 2.

Tighten the generator pulley nut by turning SST 1-A in the direction shown in the illustration.

Torque:

133 N*m{1356 kgf*cm, 98 ft.*lbf}

Remove the generator from SST 2.

Turn SST 1-B, and remove SST 1-A and B.

Turn the generator pulley, and check that the generator pulley moves smoothly.