Lower Instrument Panel (For Sedan) Installation

Vehicle Interior. Yaris. Ncp93, 131
Interior Panels Trim. Yaris. Ncp93, 131

  1. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY

  2. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

  3. CONNECT ANTENNA CORD SUB-ASSEMBLY

  4. INSTALL INSTRUMENT PANEL BOX

  5. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY

  6. INSTALL INSTRUMENT PAD LOWER RH

  7. INSTALL INSTRUMENT PAD LOWER LH

  8. INSTALL REAR CONSOLE BOX ASSEMBLY

  9. INSTALL CONSOLE BOX CARPET

  10. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY

  11. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

  12. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)

  13. INSTALL COWL SIDE TRIM BOARD RH

  14. INSTALL COWL SIDE TRIM BOARD LH

  15. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH

  16. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH

  17. INSTALL FRONT DOOR SCUFF PLATE RH

  18. INSTALL FRONT DOOR SCUFF PLATE LH

  19. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

  20. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

  21. INSTALL FRONT PILLAR GARNISH RH

  22. INSTALL FRONT PILLAR GARNISH LH

  23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

  24. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

  25. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY

  26. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY

  27. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

  28. INSTALL AIR CONDITIONING PANEL ASSEMBLY

  29. INSTALL STEREO OPENING COVER (w/o Radio Receiver)

  30. INSTALL RADIO RECEIVER ASSEMBLY

  31. INSTALL INSTRUMENT CLUSTER FINISH PANEL CENTER SUB-ASSEMBLY

  32. INSTALL COMBINATION METER ASSEMBLY

  33. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1

  34. INSTALL INSTRUMENT PANEL FINISH PANEL END RH

  35. INSTALL INSTRUMENT PANEL FINISH PANEL END LH

  36. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER

  37. INSTALL INSTRUMENT PANEL CUP HOLDER SPRING RH

  38. INSTALL INSTRUMENT PANEL CUP HOLDER RH

  39. INSTALL INSTRUMENT PANEL CUP HOLDER SPRING LH

  40. INSTALL INSTRUMENT PANEL CUP HOLDER LH

  41. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  42. CHECK SRS WARNING LIGHT

Lower Instrument Panel (For Sedan) -- Installation



1. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY


    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Using a nipper, cut off both ends of the runner portion shown in the illustration (When installing a new one).

  1. Install the lower instrument panel with the 6 <D> bolts, 2 <E> bolts, screw <G> and screw <H>.

    NOTICE:
    Do not excessively tighten the <D> bolts, as this may damage the area not being tightened.


  1. Connect the clamps and connectors.


    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation



    Yaris. Ncp93, 131
  1. Engage the 2 claws and connect the DLC3 connector.



2. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Engage the 3 claws to connect the control lever.



3. CONNECT ANTENNA CORD SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Connect the 5 antenna cord clamps.



4. INSTALL INSTRUMENT PANEL BOX


Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Insert the stopper of the instrument panel box from the cutout of the instrument panel lower.



    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Engage the 2 hinges with the instrument panel open.

  1. Close the instrument panel box.



5. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Install the 2 <A> screws.



    Yaris. Ncp93, 131
  1. Engage the 7 claws and install the instrument panel lower finish panel.



6. INSTALL INSTRUMENT PAD LOWER RH


    Yaris. Ncp93, 131
  1. Engage the claw and 3 clips and install the instrument pad lower.

  1. Install screw <I>.



7. INSTALL INSTRUMENT PAD LOWER LH


    Yaris. Ncp93, 131
  1. Engage the claw and 3 clips and install the instrument pad lower.

  1. Install screw <I>.



8. INSTALL REAR CONSOLE BOX ASSEMBLY


    Yaris. Ncp93, 131
  1. Engage the 4 claws and install the rear console box.

  1. Install the 2 bolts and 2 screws.

  1. Connect the clamp.



9. INSTALL CONSOLE BOX CARPET


    Yaris. Ncp93, 131
  1. Install the console box carpet.



10. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Connect the connector.

  1. Engage the 3 clips and 3 claws and install the console upper rear panel.



11. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Engage the 5 clips and the claw and install the upper console panel.



12. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)


    Yaris. Ncp93, 131
  1. Install the shift lever knob.



13. INSTALL COWL SIDE TRIM BOARD RH


    Yaris. Ncp93, 131
  1. Engage the stud bolt and the claw and install the cowl side trim board.



14. INSTALL COWL SIDE TRIM BOARD LH
HINT:
Use the same procedure as for the RH side.


15. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH


    Yaris. Ncp93, 131
  1. Engage the 4 claws and install the instrument panel under cover.



16. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH


    Yaris. Ncp93, 131
  1. Engage the 3 claws and install the instrument panel under cover.

  1. Tighten the 2 screws.



17. INSTALL FRONT DOOR SCUFF PLATE RH


    Yaris. Ncp93, 131
  1. Engage the 11 claws and install the front door scuff plate.



18. INSTALL FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedure as for the RH side.


19. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY


Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Using a nipper, cut off both ends of the runner portion shown in the illustration (When installing a new one).

  1. Engage the 5 claws at the front side of the instrument panel.



  1. Engage the 7 clips at the rear side of the instrument panel.


    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation



  1. Install the upper instrument panel with the 2 <C> bolts and the 2 <B> screws.


    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf} for bolt <C>


    Yaris. Ncp93, 131
  1. Connect the passenger airbag connector and clamp.



20. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Engage the claws of the hinge portions by pushing the glove compartment door in the horizontal direction to install the glove compartment door assembly.

    NOTICE:
    Engage the claw by pushing it in the horizontal direction, otherwise, installation failure caused by excessive play around the hinge portion will result.


    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Slightly flex the upper portion of the glove compartment door assembly to engage the stopper.

  1. Install the 2 glove compartment door stoppers onto the glove compartment door.



21. INSTALL FRONT PILLAR GARNISH RH


    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. w/ Curtain Shield Airbag:

    1. Remove the piece of cloth or nylon.



    Yaris. Ncp93, 131
  1. Install the 3 clamps.

  1. Connect the antenna connector.



    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. w/ Curtain Shield Airbag:

    1. Install 2 new special clips and the clip onto the front pillar garnish.

    2. Engage the 2 clips and the 2 claws and install the front pillar garnish.



    Yaris. Ncp93, 131
  1. w/o Curtain Shield Airbag:

    1. Engage the 2 clips and the 2 claws and install the front pillar garnish.



22. INSTALL FRONT PILLAR GARNISH LH


    Yaris. Ncp93, 131
  1. w/ Curtain Shield Airbag:

    1. Remove the piece of cloth or nylon.



    Yaris. Ncp93, 131
  1. Install the 4 clamps.



    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. w/ Curtain Shield Airbag:

    1. Install 2 new special clips and the clip onto the front pillar garnish.

    2. Engage the 2 clips and the 2 claws and install the front pillar garnish.



    Yaris. Ncp93, 131
  1. w/o Curtain Shield Airbag:

    1. Engage the 2 clips and the 2 claws and install the front pillar garnish.



23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH


    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Align the location mark with the paint mark first, and install the front door opening trim weatherstrip, as shown in the illustration.

    Paint mark:
    Area
    Color
    RH side
    Blue
    LH side
    Pink


24. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
HINT:
Use the same procedure as for the RH side.


25. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Engage the 2 claws and connect the air inlet damper control cable.



26. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Engage the 2 claws and connect the defroster damper control cable.



27. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Engage the 2 claws and connect the air mix control cable clamp.

  1. Connect the air mix damper control cable to the clamp.



28. INSTALL AIR CONDITIONING PANEL ASSEMBLY


Yaris. Ncp93, 131
  1. Connect the 3 connectors and the 4 clamps.



    Yaris. Ncp93, 131
  1. Engage the 4 clips and 2 claws and install the air conditioning panel.



29. INSTALL STEREO OPENING COVER (w/o Radio Receiver)


Yaris. Ncp93, 131
  1. Install the stereo opening cover with the 4 screws.



30. INSTALL RADIO RECEIVER ASSEMBLY


    Yaris. Ncp93, 131
  1. for Integrated with Panel:

    1. Connect the plug.

    2. Connect the 3 radio connectors.



    3. Yaris. Ncp93, 131
    4. Align the 2 bosses of the instrument panel with the hole in the radio bracket.

    5. Engage the 4 clips and 4 claws and install the radio receiver.



    6. Yaris. Ncp93, 131
    7. Tighten the 4 bolts.

    8. Connect the hazard warning signal switch connector.



    Yaris. Ncp93, 131
  1. except Integrated with Panel:

    1. Connect the plug.

    2. Connect the 2 radio connectors.



    3. Yaris. Ncp93, 131
    4. Align the 2 bosses of the instrument panel with the hole in the radio bracket.

    5. Install the radio receiver with the 4 bolts.



31. INSTALL INSTRUMENT CLUSTER FINISH PANEL CENTER SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Engage the 2 claws and 4 clips and install the instrument cluster finish panel center.



32. INSTALL COMBINATION METER ASSEMBLY


Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Install the combination meter assembly with the 2 screws.

    NOTICE:
    Install the meter by inserting the ribbed portions of the meter between the instrument panel and meter cluster.
  1. Connect the 2 connectors.



33. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1


Yaris. Ncp93, 131
  1. Fit the 2 claws of the instrument cluster finish panel into the upper instrument cluster finish panel center.



    Yaris. Ncp93, 131
  1. Engage the 5 claws and 5 clips and install the instrument cluster finish panel.



34. INSTALL INSTRUMENT PANEL FINISH PANEL END RH


Yaris. Ncp93, 131
  1. Engage the 6 claws and 3 clips and install the instrument panel finish panel end RH.



35. INSTALL INSTRUMENT PANEL FINISH PANEL END LH


Yaris. Ncp93, 131
  1. Engage the 6 claws and 3 clips and install the instrument panel finish panel end LH.



36. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER


Yaris. Ncp93, 131
  1. Engage the 2 claws and 2 clips and install the instrument panel finish panel lower center.



37. INSTALL INSTRUMENT PANEL CUP HOLDER SPRING RH


Yaris. Ncp93, 131
  1. Install the spring.



38. INSTALL INSTRUMENT PANEL CUP HOLDER RH


Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Install the 2 hinges of the cup holder one at a time.



    Yaris. Ncp93, 131
  1. Engage the spring with the instrument panel cup holder.



    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Flex both sides of the cup holder and engage the 2 stoppers.

  1. Close the instrument panel cup holder.



39. INSTALL INSTRUMENT PANEL CUP HOLDER SPRING LH


Yaris. Ncp93, 131
  1. Install the spring.



40. INSTALL INSTRUMENT PANEL CUP HOLDER LH


Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Install the 2 hinges of the cup holder one at a time.

    HINT:
    Make sure that the spring is set in the position shown in the illustration.


    Yaris. Ncp93, 131.Interior Panels Trim.Upper Instrument Panel (For Sedan).Lower Instrument Panel (For Sedan)  Installation
  1. Flex both sides of the cup holder and engage the 2 stoppers.

  1. Close the instrument panel cup holder.



41. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N*m{55 kgf*cm, 48 in.*lbf}


42. CHECK SRS WARNING LIGHT
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