Parking Brake Cable (For Hatchback Disc Type) Installation

Brake. Yaris. Ncp93, 131
Parking Brake. Yaris. Ncp93, 131

  1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

  2. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

  3. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY

  4. INSTALL FRONT NO. 4 FLOOR HEAT INSULATOR

  5. INSTALL REAR WHEEL

  6. ADJUST PARKING BRAKE LEVER TRAVEL

  7. INSTALL REAR CONSOLE BOX ASSEMBLY

Parking Brake Cable (For Hatchback Disc Type) -- Installation



1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
  1. Insert the parking brake cable into the disc brake cylinder and engage the clip claws of the parking brake cable to the rear disc brake cylinder guide.

  1. Connect the cable end to the rear disc brake cylinder operation lever.

  1. Install cable clamp B onto the rear axle beam.

    NOTICE:
    Securely install the clamp.
    HINT:
    When reusing the parking brake cable assembly, replace cable clamp B with a new part.
  1. Tighten the 5 bolts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
  1. Pass the parking brake cable through a new cable clamp A, and then install cable clamp A onto the stud bolt.

    NOTICE:
    Securely install the clamp.
  1. Connect the No. 3 parking brake cable assembly onto the parking brake equalizer.



2. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY
HINT:
Use the same procedure for the RH side as for the LH side.


3. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY
  1. Install the fuel tank cover vent case sub-assembly with the bolt and clip.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


4. INSTALL FRONT NO. 4 FLOOR HEAT INSULATOR
  1. Install the front No. 4 floor heat insulator with the 2 nuts.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


5. INSTALL REAR WHEEL
Torque:
103 N*m{1050 kgf*cm, 76 ft.*lbf}


6. ADJUST PARKING BRAKE LEVER TRAVEL
  1. Remove the rear console box (YARIS_NCP93 RM000003726005X.html).



    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Hatchback Disc Type)  Installation
  1. Turn the lock nut until the parking brake lever travel is corrected to within the specified range.

    Text in Illustration
    *1
    Lock nut
    Parking brake lever travel at 200 N (20 kgf, 45 lbf):
    6 to 9 clicks
  1. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

  1. Check whether the parking brake drags or not.



    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Hatchback Disc Type)  Installation
  1. Release the parking brake lever and check that the clearance measurement between the rear disc brake cylinder operation lever and the stopper is within the specified range.

    Text in Illustration
    *1
    Stopper
    *2
    Operation Lever
    Clearance:
    0 to 0.5 mm (0 to 0.02 in.)
  1. Install the rear console box (YARIS_NCP93 RM000003725005X.html).



7. INSTALL REAR CONSOLE BOX ASSEMBLY
(YARIS_NCP93 RM000003725005X.html)