Parking Brake Cable (For Hatchback Drum Type) Installation

Brake. Yaris. Ncp93, 131
Parking Brake. Yaris. Ncp93, 131

  1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

  2. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

  3. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY

  4. INSTALL FRONT NO. 4 FLOOR HEAT INSULATOR

  5. INSTALL REAR BRAKE SHOE KIT

  6. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY

  7. INSTALL REAR WHEEL

  8. ADJUST PARKING BRAKE LEVER TRAVEL

  9. INSTALL REAR CONSOLE BOX ASSEMBLY

Parking Brake Cable (For Hatchback Drum Type) -- Installation



1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
  1. Install the No. 3 parking brake cable assembly onto the backing plate with the bolt.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Install cable clamp B onto the rear axle beam.

    NOTICE:
    Securely install the clamp.
    HINT:
    When reusing the parking brake cable assembly, replace cable clamp B with a new part.
  1. Tighten the 5 bolts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
  1. Pass the parking brake cable through a new cable clamp A, and then install cable clamp A onto the stud bolt.

    NOTICE:
    Securely install the clamp.
  1. Connect the No. 3 parking brake cable assembly onto the parking brake equalizer.



2. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY
HINT:
Use the same procedure for the RH side as for the LH side.


3. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY
  1. Install the fuel tank cover vent case sub-assembly with the bolt and clip.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


4. INSTALL FRONT NO. 4 FLOOR HEAT INSULATOR
  1. Install the front No. 4 floor heat insulator with the 2 nuts.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


5. INSTALL REAR BRAKE SHOE KIT


    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Hatchback Drum Type)  Installation
  1. Apply high temperature grease to the surface of the backing plate which is in contact with the shoe.

    Text in Illustration
    *1
    High Temperature Grease


    Yaris. Ncp93, 131
  1. Using needle-nose pliers, install the parking brake cable onto the parking brake shoe lever.



    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Hatchback Drum Type)  Installation
  1. Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

    SST
    09718-00011


    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Hatchback Drum Type)  Installation
  1. Apply high temperature grease to the adjusting bolt.

    Text in Illustration
    *1
    High Temperature Grease


    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Hatchback Drum Type)  Installation
  1. Install the parking brake shoe strut set as shown in the illustration.

    Text in Illustration
    *1
    Backing Plate
    *2
    Parking Brake Shoe Strut Set


    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Hatchback Drum Type)  Installation
  1. Using SST, install the front brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

    SST
    09718-00011


    Yaris. Ncp93, 131
  1. Using needle-nose pliers, install the tension spring onto the front brake shoe and rear brake shoe.



    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Hatchback Drum Type)  Installation
  1. Using SST, install the shoe return spring onto the front brake shoe.

    SST
    09921-00011
    NOTICE:
    Do not damage the wheel cylinder boot.


6. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY


7. INSTALL REAR WHEEL
Torque:
103 N*m{1050 kgf*cm, 76 ft.*lbf}


8. ADJUST PARKING BRAKE LEVER TRAVEL
  1. Remove the rear console box (YARIS_NCP93 RM000003726005X.html).



    Yaris. Ncp93, 131
  1. Remove the hole plug, and turn the adjuster to expand the shoe until the drum locks.

    Text in Illustration
    Yaris. Ncp93, 131
    Expand


    Yaris. Ncp93, 131
  1. Hold the automatic adjust lever away from the adjuster, and contract the brake shoe by turning the adjust bolt using another screwdriver until the drum can rotate smoothly.

    Text in Illustration
    Yaris. Ncp93, 131
    Contract
    Standard:
    12 notches
  1. Check that there is no brake drag against the shoe.



    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Hatchback Drum Type)  Installation
  1. Turn the lock nut until the parking brake lever travel is corrected to within the specified range.

    Text in Illustration
    *1
    Lock nut
    Parking brake lever travel at 200 N (20 kgf, 45 lbf):
    8 to 11 clicks
  1. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

  1. Install the rear console box (YARIS_NCP93 RM000003725005X.html).



9. INSTALL REAR CONSOLE BOX ASSEMBLY
(YARIS_NCP93 RM000003725005X.html)