Parking Brake Cable (For Sedan) Installation

Brake. Yaris. Ncp93, 131
Parking Brake. Yaris. Ncp93, 131

  1. INSTALL PARKING BRAKE CABLE

  2. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY (for RH Side)

  3. INSTALL FRONT FLOOR NO. 4 HEAT INSULATOR

  4. INSTALL REAR BRAKE SHOE KIT

  5. CHECK REAR DRUM BRAKE INSTALLATION

  6. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY

  7. ADJUST REAR DRUM BRAKE SHOE CLEARANCE

  8. INSTALL REAR WHEEL

  9. INSPECT PARKING BRAKE LEVER TRAVEL

  10. ADJUST PARKING BRAKE LEVER TRAVEL

  11. INSTALL REAR CONSOLE BOX ASSEMBLY

  12. INSTALL CONSOLE BOX CARPET

  13. INSTALL REAR UPPER CONSOLE PANEL SUB-ASSEMBLY

  14. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

  15. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)

  16. INSTALL CENTER LOWER INSTRUMENT PANEL FINISH PANEL

Parking Brake Cable (For Sedan) -- Installation



1. INSTALL PARKING BRAKE CABLE


Yaris. Ncp93, 131
  1. Install the parking brake cable onto the backing plate with the bolt.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


  1. Install a new cable clamp B onto the rear axle beam.

    NOTICE:
    Securely install the clamp.


    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation

  1. Tighten the 4 bolts.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
  1. Pass the parking brake cable through a new cable clamp A, and then install cable clamp A onto the stud bolt.

    NOTICE:
    Securely install the clamp.
  1. Connect the cable end to the equalizer.



2. INSTALL FUEL TANK COVER VENT CASE SUB-ASSEMBLY (for RH Side)


Yaris. Ncp93, 131
  1. Install the fuel tank cover vent case with the bolt and clip

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


3. INSTALL FRONT FLOOR NO. 4 HEAT INSULATOR


Yaris. Ncp93, 131
  1. Install the heat insulator with the 2 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


4. INSTALL REAR BRAKE SHOE KIT


Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation
  1. Apply high temperature grease to the surface of the backing plate which is in contact with the shoe.



    Yaris. Ncp93, 131
  1. Using needle-nose pliers, install the parking brake cable onto the parking brake shoe lever.



    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation
  1. Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

    SST
    09718-00010


    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation
  1. Apply high temperature grease to the adjusting bolt.



    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation
  1. Install the parking brake shoe strut set as shown in the illustration.



    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation
  1. Using SST, install the front brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

    SST
    09718-00010


    Yaris. Ncp93, 131
  1. Using needle-nose pliers, install the tension spring onto the front brake shoe and rear brake shoe.



    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation
  1. Using SST, install the shoe return spring onto the front brake shoe.

    SST
    09703-30010
    NOTICE:
    Do not damage the wheel cylinder boot.


5. CHECK REAR DRUM BRAKE INSTALLATION


  1. Check that each part is installed properly.


    Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation



    Yaris. Ncp93, 131
  1. Measure the brake drum inner diameter and the diameter of the brake shoes. Check that the difference between the diameters is equal to the specified shoe clearance.

    Shoe clearance:
    0.6 mm (0.024 in.)
    NOTICE:
    There should be no oil or grease adhering to the friction surfaces of the shoe lining or the drum.


6. INSTALL REAR BRAKE DRUM SUB-ASSEMBLY


7. ADJUST REAR DRUM BRAKE SHOE CLEARANCE


Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation
  1. Provisionally install the 2 hub nuts.

  1. Remove the hole plug, and turn the adjuster to expand the shoe until the drum locks.

  1. Using a screwdriver, release the adjuster 12 notches.

  1. Install the hole plug.



8. INSTALL REAR WHEEL
Torque:
103 N*m{1,050 kgf*cm, 76 ft.*lbf}


9. INSPECT PARKING BRAKE LEVER TRAVEL
  1. Slowly pull the parking brake lever to the fully applied position, counting the number of clicks.

    Parking brake lever travel:
    6 to 9 clicks at 200 N (20 kgf, 45 lbf)


10. ADJUST PARKING BRAKE LEVER TRAVEL


Yaris. Ncp93, 131.Parking Brake.Parking Brake System (For Sedan).Parking Brake Cable (For Sedan)  Installation
  1. Loosen the lock nut and turn the adjusting nut until the parking brake lever travel is corrected to within the specified range.

    Parking brake lever travel:
    6 to 9 clicks at 200 N (20 kgf, 45 lbf)
  1. Tighten the lock nut.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}
  1. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

  1. Check whether the parking brake drags or not.

  1. When operating the parking brake lever, check that the brake warning light illuminates.

    Standard:
    Brake warning light always illuminates at the first click.


11. INSTALL REAR CONSOLE BOX ASSEMBLY


    Yaris. Ncp93, 131
  1. Engage the 4 claws and install the rear console box.

  1. Install the 2 bolts and 2 screws.

  1. Connect the clamp.



12. INSTALL CONSOLE BOX CARPET


    Yaris. Ncp93, 131
  1. Install the console box carpet.



13. INSTALL REAR UPPER CONSOLE PANEL SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Connect the connector.

  1. Engage the 3 clips and 3 claws and install the rear upper console panel.



14. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Engage the 5 clips and the claw and install the upper console panel.



15. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)


16. INSTALL CENTER LOWER INSTRUMENT PANEL FINISH PANEL


Yaris. Ncp93, 131
  1. Engage the 2 claws and 2 clips and install the instrument panel finish panel.