Clutch Master Cylinder (For Sedan) Installation

Drivetrain. Yaris. Ncp93, 131
Clutch. Yaris. Ncp93, 131

  1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

  2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

  3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

  4. INSTALL CLUTCH RESERVOIR TUBE

  5. INSTALL BRAKE BOOSTER ASSEMBLY

  6. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

  7. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1

Clutch Master Cylinder (For Sedan) -- Installation



1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


    Yaris. Ncp93, 131.Clutch.Clutch System (For Sedan).Clutch Master Cylinder (For Sedan)  Installation
  1. Install the lock nut onto the push rod.

    Text in Illustration
    *1
    Lock Nut
    *2
    Push Rod Clevis
  1. Install the push rod clevis.

  1. Tighten the lock nut and check the dimension A is same as the dimension A that has been measured.



2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    Yaris. Ncp93, 131
  1. Install the clutch master cylinder with the 2 nuts.

    Torque:
    9.0 N*m{92 kgf*cm, 80 in.*lbf}


3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


    Yaris. Ncp93, 131
  1. Using a union nut wrench, connect the flexible hose tube.

    Torque:
    15 N*m{155 kgf*cm, 11 ft.*lbf}
    NOTICE:
    Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench (YARIS_NCP93 RM000000UYX0BYX.html).


4. INSTALL CLUTCH RESERVOIR TUBE
  1. Connect the clutch reservoir tube with the clip to the clutch master cylinder assembly.



5. INSTALL BRAKE BOOSTER ASSEMBLY
(YARIS_NCP93 RM000001KIX018X.html)


6. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY
  1. Pull back the floor carpet.



    Yaris. Ncp93, 131.Clutch.Clutch System (For Sedan).Clutch Master Cylinder (For Sedan)  Installation
  1. Check that the pedal height is correct.

    Text in Illustration
    *a
    Pedal Height Adjust Point
    *b
    Pedal Height
    *c
    Push Rod Play And Free Play Adjust Point
    Pedal height from floor:
    133.0 to 143.0 mm (5.236 to 5.630 in.)
  1. If the pedal height is not as specified, adjust it as follows.

    1. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.

    2. Tighten the lock nut.

      Torque:
      16 N*m{160 kgf*cm, 12 ft.*lbf}


7. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1


    Yaris. Ncp93, 131
  1. Engage the 3 claws and install the instrument panel under cover.

  1. Tighten the 2 screws.