Drivetrain. Yaris. Ncp93, 131
Clutch. Yaris. Ncp93, 131
Clutch Master Cylinder (For Sedan) -- Installation |
1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS |
Install the lock nut onto the push rod.
Text in Illustration *1 Lock Nut *2 Push Rod Clevis
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Install the push rod clevis.
Tighten the lock nut and check the dimension A is same as the dimension A that has been measured.
2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY |
Install the clutch master cylinder with the 2 nuts.
- Torque:
- 9.0 N*m{92 kgf*cm, 80 in.*lbf}
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3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE |
Using a union nut wrench, connect the flexible hose tube.
- Torque:
- 15 N*m{155 kgf*cm, 11 ft.*lbf}
- NOTICE:
- Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench (YARIS_NCP93 RM000000UYX0BYX.html).
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4. INSTALL CLUTCH RESERVOIR TUBE |
Connect the clutch reservoir tube with the clip to the clutch master cylinder assembly.
5. INSTALL BRAKE BOOSTER ASSEMBLY |
6. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY |
Pull back the floor carpet.
Check that the pedal height is correct.
Text in Illustration *a Pedal Height Adjust Point *b Pedal Height *c Push Rod Play And Free Play Adjust Point - Pedal height from floor:
- 133.0 to 143.0 mm (5.236 to 5.630 in.)
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If the pedal height is not as specified, adjust it as follows.
Loosen the lock nut and turn the stopper bolt until the correct height is obtained.
Tighten the lock nut.
- Torque:
- 16 N*m{160 kgf*cm, 12 ft.*lbf}
7. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1 |
Engage the 3 claws and install the instrument panel under cover.
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Tighten the 2 screws.