Clutch Pedal (For Hatchback) Installation

Install the clutch pedal pad to the clutch pedal sub-assembly.

Install the No. 1 clutch pedal cushion to the clutch pedal sub-assembly.

Apply MP grease to both sides of 2 new clutch pedal bushes.

Text in Illustration

MP grease

Install the 2 clutch pedal bushes and the clutch pedal shaft collar to the clutch pedal sub-assembly.

Install the clutch pedal sub-assembly to the clutch pedal support sub-assembly with the bolt and the nut.

Torque:

37 N*m{375 kgf*cm, 27 ft.*lbf}

NOTICE:

Turn the nut while holding the bolt.

Install the clutch pedal spring to the clutch pedal sub-assembly and the clutch pedal support sub-assembly.

Install the clutch pedal stopper bolt to the clutch pedal support sub-assembly and temporarily tighten the lock nut.

HINT:

Tighten the lock nut to the specified torque when adjusting the clutch pedal.

Install the No. 2 clutch start switch assembly to the clutch pedal support sub-assembly and temporarily tighten the lock nut.

HINT:

Tighten the lock nut to the specified torque when adjusting the clutch pedal.

Install the clutch start switch assembly to the clutch pedal support sub-assembly with the nut.

Torque:

16 N*m{160 kgf*cm, 12 ft.*lbf}

Apply MP grease to the contact surface of the clutch master cylinder push rod clevis and the clutch pedal sub-assembly.

Text in Illustration

MP grease

Install the clutch master cylinder push rod clevis to the cutout of the clutch pedal sub-assembly from the left side of the vehicle and push it downward.

Install the clutch pedal support sub-assembly to the vehicle with the bolt and the 2 nuts.

Torque:

for Bolt:

24 N*m{241 kgf*cm, 17 ft.*lbf}

for Nut:

9.0 N*m{92 kgf*cm, 80 in.*lbf}

Connect the connectors and engage the wire harness clamps.

With the clutch pedal fully depressed, check that the clearance shown in the illustration is as specified.

Text in Illustration

*a	Clearance
	Fully depressed

Standard clearance:

2.1 to 5.1 mm (0.083 to 0.201 in.)

Engage the 5 claws and 2 clips and install the instrument panel finish panel.

Engage the 2 claws and 5 clips and install the instrument panel finish panel.

Engage the guide and the claw.

Install the instrument panel under cover with the 2 <A> screws.

Check that the engine does not start when the clutch pedal is released.

Check that the engine starts when the clutch pedal is fully depressed.
If necessary, replace the clutch start switch assembly.