Front Stabilizer Bar (For Sedan) Removal

Suspension. Yaris. Ncp93, 131
Front Suspension. Yaris. Ncp93, 131

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE HOOD SUB-ASSEMBLY

  3. REMOVE FRONT WIPER ARM HEAD CAP

  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

  6. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH

  7. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH

  8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

  9. REMOVE FRONT WIPER MOTOR AND LINK

  10. REMOVE FRONT AIR SHUTTER SEAL

  11. REMOVE OUTER COWL TOP PANEL

  12. POSITION WHEELS FACING STRAIGHT AHEAD

  13. REMOVE FRONT WHEEL

  14. REMOVE COLUMN HOLE COVER SILENCER SHEET

  15. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY

  16. REMOVE STEERING COLUMN HOLE COVER SUB-ASSEMBLY

  17. REMOVE FRONT STABILIZER LINK ASSEMBLY LH

  18. REMOVE FRONT STABILIZER LINK ASSEMBLY RH

  19. SEPARATE TIE ROD END SUB-ASSEMBLY LH

  20. SEPARATE TIE ROD END SUB-ASSEMBLY RH

  21. SEPARATE FRONT LOWER SUSPENSION ARM LH

  22. SEPARATE FRONT LOWER SUSPENSION ARM RH

  23. SUSPEND ENGINE ASSEMBLY

  24. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

  25. REMOVE POWER STEERING GEAR

  26. REMOVE FRONT STABILIZER BRACKET LH

  27. REMOVE FRONT STABILIZER BRACKET RH

  28. REMOVE FRONT STABILIZER BAR

  29. REMOVE FRONT STABILIZER BAR BUSH

Front Stabilizer Bar (For Sedan) -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


2. REMOVE HOOD SUB-ASSEMBLY
  1. Remove the 4 bolts and remove the hood.



3. REMOVE FRONT WIPER ARM HEAD CAP


    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Stabilizer Bar (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the 2 front wiper arm head caps.



4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    Yaris. Ncp93, 131
  1. Operate the wiper, then stop the windshield wiper motor in the automatic stop position.

  1. Remove the nut and front wiper arm.



5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


6. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH


    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Stabilizer Bar (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the cowl side ventilator sub-assembly LH.



7. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Disengage the 3 clips, the 4 claws and the 8 hooks.

  1. Remove the cowl top ventilator louver sub-assembly.



    Yaris. Ncp93, 131
  1. Disconnect the washer hoses.

  1. Disengage the 5 hooks.



9. REMOVE FRONT WIPER MOTOR AND LINK


    Yaris. Ncp93, 131
  1. Remove the 2 bolts.

  1. Slide the wiper link. Disengage the meshing of the rubber pin, then disconnect the connector and remove the front wiper motor and link.



10. REMOVE FRONT AIR SHUTTER SEAL


Yaris. Ncp93, 131
  1. Disengage the 3 claws and remove the front air shutter seal RH.



11. REMOVE OUTER COWL TOP PANEL


    Yaris. Ncp93, 131
  1. Disengage the wire harness clamp.



    Yaris. Ncp93, 131
  1. Remove the 2 bolts and remove the cowl top to cowl inner brace.



    Yaris. Ncp93, 131
  1. Remove the 8 bolts and remove the cowl top panel outer.



12. POSITION WHEELS FACING STRAIGHT AHEAD


13. REMOVE FRONT WHEEL


14. REMOVE COLUMN HOLE COVER SILENCER SHEET


    Yaris. Ncp93, 131
  1. Pull back the floor carpet, remove the 2 clips and remove the column hole cover silencer sheet.



15. REMOVE STEERING SLIDING YOKE SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Use a seat belt to fix the steering wheel assembly, in order to avoid breakage of the spiral cable.



    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Stabilizer Bar (For Sedan)  Removal
  1. Place matchmarks on the sliding yoke of the steering intermediate shaft assembly and the steering gear assembly.

    Text in Illustration
    *1
    Bolt A
    *2
    Bolt B
    *a
    Matchmark
  1. Loosen bolt A, remove bolt B and separate the steering intermediate shaft assembly.



16. REMOVE STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Stabilizer Bar (For Sedan)  Removal
  1. Remove clip A, separate clip B from the body and separate No. 1 steering column hole cover sub-assembly.

    Text in Illustration
    *1
    Clip A
    *2
    Clip B


17. REMOVE FRONT STABILIZER LINK ASSEMBLY LH


Yaris. Ncp93, 131
  1. Remove the nut and separate the stabilizer link from the shock absorber.

    HINT:
    If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.


18. REMOVE FRONT STABILIZER LINK ASSEMBLY RH
HINT:
The removal procedure for the RH side is the same as that for the LH side.


19. SEPARATE TIE ROD END SUB-ASSEMBLY LH
  1. Remove the cotter pin and castle nut.



    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Stabilizer Bar (For Sedan)  Removal
  1. Using SST, separate the tie rod end from the steering knuckle.

    SST
    09628-62011
    NOTICE:
    Do not damage the tie rod end dust cover.


20. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT:
The removal procedure for the RH side is the same as that for the LH side.


21. SEPARATE FRONT LOWER SUSPENSION ARM LH


Yaris. Ncp93, 131
  1. Remove the clip and castle nut.



    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Stabilizer Bar (For Sedan)  Removal
  1. Using SST, separate the lower arm.

    SST
    09628-00011
    NOTICE:
    1. Do not damage the lower arm dust cover.
    2. Suspend SST with a piece of string or the equivalent.


    Yaris. Ncp93, 131
  1. Remove the 2 bolts and lower arm.



22. SEPARATE FRONT LOWER SUSPENSION ARM RH
HINT:
The removal procedure for the RH side is the same as that for the LH side.


23. SUSPEND ENGINE ASSEMBLY
  1. Remove the bolt and remove the radio setting condenser.

  1. Remove the bolt and remove the air-fuel ratio sensor wiring bracket.



    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Stabilizer Bar (For Sedan)  Removal
  1. Install the engine hanger with the bolt in the position shown in the illustration.

    Text in Illustration
    *a
    Front Side
    *b
    Rear Side
    Part No.
    Engine Hanger
    12281-21010
    Bolt
    91642-81025
    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
  1. Using an engine sling device and a chain block, support the engine assembly w/transaxle and front suspension crossmember.



24. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Remove the bolt and separate the engine moving control rod.



    Yaris. Ncp93, 131
  1. Place wooden blocks or plate lift attachments in the positions shown in the illustration and set an engine lifter underneath the front suspension crossmember.

    Text in Illustration
    Yaris. Ncp93, 131
    Front of the Vehicle
    Yaris. Ncp93, 131
    Attachment Placement Positions
    NOTICE:
    1. Place the wooden blocks or plate lift attachments so that the front suspension crossmember sub-assembly is level.
    2. As the front suspension crossmember subassembly is very heavy, be sure to support it securely.


    Yaris. Ncp93, 131
  1. Remove the 6 bolts and front suspension crossmember sub-assembly.



25. REMOVE POWER STEERING GEAR


Yaris. Ncp93, 131
  1. Remove the 2 bolts and 2 nuts and remove the steering gear assembly from the suspension crossmember.

    NOTICE:
    Keep the nut from rotating while turning the bolt.


26. REMOVE FRONT STABILIZER BRACKET LH


Yaris. Ncp93, 131
  1. Remove the 2 bolts and the stabilizer bracket.



27. REMOVE FRONT STABILIZER BRACKET RH
  1. Remove the 2 bolts and the stabilizer bracket.



28. REMOVE FRONT STABILIZER BAR


29. REMOVE FRONT STABILIZER BAR BUSH