Differential Case (For Hatchback) Disassembly

Drivetrain. Yaris. Ncp93, 131

  1. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

  2. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

  3. REMOVE FRONT DIFFERENTIAL RING GEAR

  4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

  5. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT

  6. REMOVE DIFFERENTIAL GEAR KIT

Differential Case (For Hatchback) -- Disassembly



1. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Using SST, remove the front differential case front tapered roller bearing inner race from the differential case.

    Text in Illustration
    *a
    Hold
    *b
    Turn
    SST
    09950-40011(09951-04010,09952-04010,09953-04030,09954-04010,09955-04061,09957-04010,09958-04011)
    09950-60010(09951-00390)


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Using SST, remove the front differential case front tapered roller bearing outer race from the transaxle housing.

    Text in Illustration
    *a
    Hold
    *b
    Turn
    SST
    09387-00041(09387-02020,09387-02010)


2. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Using SST, remove the front differential case rear tapered roller bearing inner race from the differential case.

    Text in Illustration
    *a
    Hold
    *b
    Turn
    SST
    09950-40011(09951-04010,09952-04010,09953-04020,09954-04010,09955-04061,09957-04010,09958-04011)
    09950-60010(09951-00430)


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Using SST, remove the front differential case rear tapered roller bearing outer race and the front differential rear case shim from the transaxle case.

    Text in Illustration
    *a
    Hold
    *b
    Turn
    SST
    09612-65014(09612-01010)


3. REMOVE FRONT DIFFERENTIAL RING GEAR


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Place matchmarks on the front differential ring gear and the differential case.

    Text in Illustration
    *a
    Matchmark


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Using SST and a hammer, release the ring gear lock plate.

    SST
    09930-00010


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Remove the 8 bolts and the 4 ring gear lock plates.



    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Using a plastic hammer, remove the front differential ring gear from the differential case.



4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Using a punch and hammer, release the staked part of the differential case hole.



    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Using a pin punch 5 mm and hammer, remove the front differential pinion shaft straight pin from the differential case.



5. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Remove the front No. 1 differential pinion shaft from the differential case.



6. REMOVE DIFFERENTIAL GEAR KIT


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Differential Case (For Hatchback)  Disassembly
  1. Remove the differential gear kit (2 front differential pinions and 2 front differential side gears), 2 front differential side gear thrust washers and the 2 front differential pinion thrust washers from the differential case.