Curtain Shield Airbag Assembly (For Sedan) Removal
DISCONNECT BATTERY NEGATIVE TERMINAL
REMOVE FRONT SEAT HEADREST ASSEMBLY
REMOVE FRONT SEAT ASSEMBLY LH
REMOVE FRONT SEAT ASSEMBLY RH
REMOVE REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for 60/40 Split Seat Type)
REMOVE REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Fixed Seat Type)
REMOVE REAR SEATBACK ASSEMBLY (for Fixed Seat Type)
REMOVE REAR SEATBACK ASSEMBLY LH (for 60/40 Split Seat Type)
REMOVE REAR SEATBACK ASSEMBLY RH (for 60/40 Split Seat Type)
REMOVE LUGGAGE COMPARTMENT FLOOR MAT (for 60/40 Split Seat Type)
REMOVE SPARE WHEEL COVER ASSEMBLY (for 60/40 Split Seat Type)
REMOVE LUGGAGE COMPARTMENT TRIM INNER PAD (for 60/40 Split Seat Type)
REMOVE FRONT DOOR SCUFF PLATE RH
REMOVE FRONT DOOR SCUFF PLATE LH
REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH
REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH
REMOVE COWL SIDE TRIM BOARD RH
REMOVE COWL SIDE TRIM BOARD LH
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
REMOVE REAR DOOR SCUFF PLATE RH
REMOVE REAR DOOR SCUFF PLATE LH
REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
REMOVE REAR SEAT SIDE COVER RH
REMOVE REAR SEAT SIDE COVER LH
REMOVE ROOF SIDE INNER GARNISH RH
REMOVE ROOF SIDE INNER GARNISH LH
REMOVE CENTER PILLAR LOWER GARNISH RH
REMOVE CENTER PILLAR LOWER GARNISH LH
REMOVE SEAT BELT ANCHOR COVER CAP
REMOVE FRONT SEAT OUTER BELT ASSEMBLY RH
REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH
REMOVE CENTER PILLAR UPPER GARNISH RH
REMOVE CENTER PILLAR UPPER GARNISH LH
REMOVE FRONT PILLAR GARNISH RH
REMOVE FRONT PILLAR GARNISH LH
REMOVE INSTRUMENT PANEL LOWER CENTER FINISH PANEL
REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)
REMOVE REAR CONSOLE BOX UPPER FRONT PANEL SUB-ASSEMBLY
REMOVE REAR CONSOLE BOX UPPER REAR PANEL SUB-ASSEMBLY
REMOVE REAR CONSOLE BOX CARPET
REMOVE REAR CONSOLE BOX ASSEMBLY
REMOVE INSTRUMENT PANEL FINISH PANEL END RH
REMOVE INSTRUMENT PANEL FINISH PANEL END LH
REMOVE INSTRUMENT CLUSTER FINISH PANEL NO.1
REMOVE COMBINATION METER ASSEMBLY
REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY
REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY
REMOVE INSTRUMENT PANEL BOX
REMOVE ASSIST GRIP COVER
REMOVE ASSIST GRIP SUB-ASSEMBLY
REMOVE VISOR ASSEMBLY RH
REMOVE VISOR ASSEMBLY LH
REMOVE VISOR HOLDER RH
REMOVE VISOR HOLDER LH
REMOVE ROOM LIGHT ASSEMBLY
REMOVE MAP LIGHT ASSEMBLY
REMOVE ROOF HEADLINING ASSEMBLY
REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY RH
REMOVE CURTAIN SHIELD AIRBAG BRACKET RH
REMOVE ROOF SIDE RAIL BRACKET RH
Curtain Shield Airbag Assembly (For Sedan) -- Removal |
- CAUTION:
- Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (YARIS_NCP93 RM000000KT10D1X.html).
- HINT:
- The procedure described below is for the RH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.
1. DISCONNECT BATTERY NEGATIVE TERMINAL |
2. REMOVE FRONT SEAT HEADREST ASSEMBLY |
Push in the lock button of the front seat headrest support and remove the front seat headrest.
3. REMOVE FRONT SEAT ASSEMBLY LH |
w/Front passenger airbag:
Using a clip remover, remove the clamp.
Slide the slider and disconnect the airbag connector.
Disconnect the buckle switch connector.
w/o Front passenger airbag:
Disconnect the buckle switch connector.
Move the front seat to its most rearward position.
Using "TORX" socket wrench E10, remove the 2 bolts from the front side.
Move the front seat to its most forward position.
Using "TORX" socket wrench E10, remove the 2 bolts from the rear side.
Remove the front seat.
4. REMOVE FRONT SEAT ASSEMBLY RH |
w/Front passenger airbag:
Using a clip remover, remove the clamp.
Slide the slider and disconnect the airbag connector.
Disconnect the buckle switch connector.
Disconnect the occupant detection ECU connector.
w/o Front passenger airbag:
Disconnect the buckle switch connector.
Move the front seat to its most rearward position.
Using "TORX" socket wrench E10, remove the 2 bolts from the front side.
Move the front seat to its most forward position.
Using "TORX" socket wrench E10, remove the 2 bolts from the rear side.
Remove the front seat.
5. REMOVE REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for 60/40 Split Seat Type) |
Hold the front edge of the rear seat cushion cover pad and lift it up, as shown in the illustration, to disengage the 2 hooks.
- NOTICE:
- Hold the area around the hooks so as to avoid deforming the rear seat cushion frame.
Pass the rear seat inner belt through the slit in the rear seat cushion cover pad, disengage the hook between the rear seat cushion cover pad and the rear seatback, and remove the rear seat cushion cover pad.
6. REMOVE REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Fixed Seat Type) |
Hold the front edge of the rear seat cushion cover pad and lift it up, as shown in the illustration, to disengage the 2 hooks.
- NOTICE:
- Hold the area around the hooks so as to avoid deforming the rear seat cushion frame.
Pass the rear seat inner belt through the slit in the rear seat cushion cover pad, disengage the hook between the rear seat cushion cover pad and the rear seatback, and remove the rear seat cushion cover pad.
7. REMOVE REAR SEATBACK ASSEMBLY (for Fixed Seat Type) |
Remove the rear seat outer belt from the rear seat shoulder belt guide.
- HINT:
- Use the same procedure for both sides.
Remove the rear center seat outer belt from the rear center seat shoulder belt guide.
Remove the 3 bolts.
Disengage the 3 hooks and remove the rear seatback.
8. REMOVE REAR SEATBACK ASSEMBLY LH (for 60/40 Split Seat Type) |
Remove the rear seat outer belt from the rear seat shoulder belt guide.
Pull the rear seatback lock release button and tilt the rear seatback forward.
Using a clip remover, remove the 2 clips and the rear seatback cover.
Remove the 2 bolts, the 2 hooks and the rear seatback.
9. REMOVE REAR SEATBACK ASSEMBLY RH (for 60/40 Split Seat Type) |
Remove the rear seat outer belt from the rear seat shoulder belt guide.
Remove the rear center seat outer belt from the rear center seat shoulder belt guide.
Pull the rear seatback lock release button and tilt the rear seatback forward.
Using a clip remover, remove the 2 clips and the rear seatback cover.
Remove the 2 bolts, the 2 hooks and the rear seatback.
10. REMOVE LUGGAGE COMPARTMENT FLOOR MAT (for 60/40 Split Seat Type) |
Remove the luggage compartment floor mat.
11. REMOVE SPARE WHEEL COVER ASSEMBLY (for 60/40 Split Seat Type) |
Remove the spare wheel cover.
12. REMOVE LUGGAGE COMPARTMENT TRIM INNER PAD (for 60/40 Split Seat Type) |
w/ Grand Spare Tire:
Remove the luggage compartment trim inner pad.
w/o Grand Spare Tire:
Remove the luggage compartment trim inner pad.
13. REMOVE FRONT DOOR SCUFF PLATE RH |
Disengage the 11 claws and remove the front door scuff plate.
14. REMOVE FRONT DOOR SCUFF PLATE LH |
- HINT:
- Use the same procedure as for the RH side.
15. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH |
Disengage the 4 claws and remove the instrument panel under cover.
16. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH |
Remove the 2 screws.
Disengage the 3 claws and remove the instrument panel under cover.
17. REMOVE COWL SIDE TRIM BOARD RH |
Disengage the claw and the stud bolt and remove the cowl side trim board.
18. REMOVE COWL SIDE TRIM BOARD LH |
- HINT:
- Use the same procedure as for the RH side.
19. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH |
Remove the front door opening trim weatherstrip.
20. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH |
- HINT:
- Use the same procedure as for the RH side.
21. REMOVE REAR DOOR SCUFF PLATE RH |
Disengage the 7 claws and remove the rear door scuff plate.
22. REMOVE REAR DOOR SCUFF PLATE LH |
- HINT:
- Use the same procedure as for the RH side.
23. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH |
Remove the rear door opening trim weatherstrip.
24. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH |
- HINT:
- Use the same procedure as for the RH side.
25. REMOVE REAR SEAT SIDE COVER RH |
Disengage the 2 clips and the 4 claws and remove the rear seat side cover.
26. REMOVE REAR SEAT SIDE COVER LH |
- HINT:
- Use the same procedure as for the RH side.
27. REMOVE ROOF SIDE INNER GARNISH RH |
w/ Curtain Shield Airbag:
- NOTICE:
- Replace the special clip with a new one when the roof side inner garnish is removed.
Disengage the 4 clips and the claw and remove the roof side inner garnish.
w/o Curtain Shield Airbag:
Disengage the 4 clips and the claw and remove the roof side inner garnish.
28. REMOVE ROOF SIDE INNER GARNISH LH |
- HINT:
- Use the same procedure as for the RH side.
29. REMOVE CENTER PILLAR LOWER GARNISH RH |
Disengage the 3 claws and 2 clips and remove the center pillar lower garnish.
30. REMOVE CENTER PILLAR LOWER GARNISH LH |
- HINT:
- Use the same procedure as for the RH side.
31. REMOVE SEAT BELT ANCHOR COVER CAP |
- HINT:
- Use the same procedure for both sides.
Pull portion A, shown in the illustration, toward you, remove the 2 claws on the lower side followed by the claw on the upper side. Then remove the seat belt anchor cover cap.
32. REMOVE FRONT SEAT OUTER BELT ASSEMBLY RH |
Remove the bolt and the through anchor.
33. REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH |
- HINT:
- Use the same procedure as for the RH side.
34. REMOVE CENTER PILLAR UPPER GARNISH RH |
Disengage the 2 clips and 2 hooks and remove the center pillar upper garnish.
35. REMOVE CENTER PILLAR UPPER GARNISH LH |
- HINT:
- Use the same procedure as for the RH side.
36. REMOVE FRONT PILLAR GARNISH RH |
w/ Curtain Shield Airbag:
- NOTICE:
- Install a protective cover onto the curtain shield airbag as soon as the front pillar garnish is removed.
- Replace the special clip with a new one when the front pillar garnish is removed.
Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
w/o Curtain Shield Airbag:
Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
Disconnect the antenna connector.
Using a clip remover, remove the 3 clamps.
w/ Curtain Shield Airbag:
Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in the illustration.
- Protective cover size:
Area
| Measurement
|
a
| 700 mm (27.56 in.)
|
b
| 120 mm (4.72 in.)
|
37. REMOVE FRONT PILLAR GARNISH LH |
w/ Curtain Shield Airbag:
- NOTICE:
- Install a protective cover onto the curtain shield airbag as soon as the front pillar garnish is removed.
- Replace the special clip with a new one when the front pillar garnish is removed.
Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
w/o Curtain Shield Airbag:
Disengage the 2 clips and the 2 claws and remove the front pillar garnish.
Using a clip remover, remove the 4 clamps.
w/ Curtain Shield Airbag:
Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in the illustration.
- Protective cover size:
Area
| Measurement
|
a
| 700 mm (27.56 in.)
|
b
| 120 mm (4.72 in.)
|
38. REMOVE INSTRUMENT PANEL LOWER CENTER FINISH PANEL |
Disengage the 2 claws and 2 clips and remove the instrument panel finish panel lower center.
39. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) |
Remove the shift lever knob.
40. REMOVE REAR CONSOLE BOX UPPER FRONT PANEL SUB-ASSEMBLY |
Shift the shift lever into the N position.
Disengage the 5 clips and the claw and remove the upper console panel.
41. REMOVE REAR CONSOLE BOX UPPER REAR PANEL SUB-ASSEMBLY |
Disengage the 3 clips and 3 claws.
Disconnect the connector and remove the console upper rear panel.
42. REMOVE REAR CONSOLE BOX CARPET |
Remove the console box carpet.
43. REMOVE REAR CONSOLE BOX ASSEMBLY |
Disconnect the clamp.
Remove the 2 bolts and 2 screws.
Disengage the 4 claws and remove the rear console box.
44. REMOVE INSTRUMENT PANEL FINISH PANEL END RH |
Disengage the 6 claws and 3 clips and remove the instrument panel finish panel end RH.
45. REMOVE INSTRUMENT PANEL FINISH PANEL END LH |
Disengage the 6 claws and 3 clips and remove the instrument panel finish panel end LH.
46. REMOVE INSTRUMENT CLUSTER FINISH PANEL NO.1 |
Disengage the 7 claws and 5 clips and remove the instrument cluster finish panel.
47. REMOVE COMBINATION METER ASSEMBLY |
Disconnect the 2 connectors.
Remove the 2 screws and pull the combination meter rearward to remove it.
48. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY |
Disengage the claw and separate the 2 glove compartment door stoppers from the glove compartment door.
Slightly flex the upper part of the glove compartment door to release the 2 stoppers and open the glove compartment door assembly until it becomes horizontal.
Pull the glove compartment door assembly out horizontally to disengage the hinge portion and remove the glove compartment door.
- NOTICE:
- Pull the glove compartment door out horizontally, otherwise, installation failure caused by excessive play around the hinge portion will result.
49. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY |
Slide the slider and disconnect the passenger airbag connector.
Disconnect the clamp.
Remove the 2 <C> bolts and 2 <B> screws.
Disengage the 7 clips by lifting the rear side of the instrument panel up.
While lifting the instrument panel, slide it toward the rear of the vehicle. Disengage the 5 claws from the front side of the instrument panel and remove the instrument panel.
50. REMOVE INSTRUMENT PANEL BOX |
Open the instrument panel box.
Pull the instrument panel box out horizontally with the instrument panel open and disengage the 2 hinges.
Remove the stopper of the instrument panel box from the cutout of the instrument panel lower and remove the instrument panel box.
51. REMOVE ASSIST GRIP COVER |
- HINT:
- Use the same procedure to remove all the assist grip covers.
Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the assist grip cover.
52. REMOVE ASSIST GRIP SUB-ASSEMBLY |
- HINT:
- Use the same procedure to remove all the assist grips.
Disengage the 2 springs and remove the assist grip.
53. REMOVE VISOR ASSEMBLY RH |
Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the visor bracket cover.
- NOTICE:
- Visor bracket cover cannot be reused.
Remove the visor shaft from the visor holder.
Disengage the 2 springs and remove the visor.
54. REMOVE VISOR ASSEMBLY LH |
- HINT:
- Use the same procedure as for the RH side.
55. REMOVE VISOR HOLDER RH |
Disengage the 2 claws by turning the visor counterclockwise between 60 to 120° and remove the visor holder.
- HINT:
- The claw may be damaged during removal. However, it is reusable because this does not effect its function.
56. REMOVE VISOR HOLDER LH |
- HINT:
- Use the same procedure as for the RH side.
57. REMOVE ROOM LIGHT ASSEMBLY |
Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the room light lens.
Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the cover.
- HINT:
- Use the same procedure for both sides.
Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the room light.
Remove the roof wire from the claw of the room light.
Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and disconnect the room light switch base.
58. REMOVE MAP LIGHT ASSEMBLY |
Using a moulding remover, disengage the 4 claws and remove the map light.
Disconnect the map light connector.
59. REMOVE ROOF HEADLINING ASSEMBLY |
Using a clip remover, remove the 2 clamps.
Disconnect the roof wire connector.
Using a clip remover, remove the clamp.
Disconnect the antenna connector.
w/ Curtain Shield Airbag:
Using a clip remover, remove the 2 clips.
Disengage the 4 hooks.
w/o Curtain Shield Airbag:
Using a clip remover, remove the 2 clips.
Disengage the 2 claws and 4 hooks.
Remove the roof headlining from the front door.
60. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY RH |
Using a thin-bladed screwdriver, release the locking button.
Using a thin-bladed screwdriver, detach the airbag connector.
Remove the 9 bolts, disengage the 3 hooks and remove the curtain shield airbag.
61. REMOVE CURTAIN SHIELD AIRBAG BRACKET RH |
Remove the bolt, disengage the 2 hooks and remove the curtain shield airbag bracket.
62. REMOVE ROOF SIDE RAIL BRACKET RH |
Remove the 2 bolts, disengage the 2 hooks and remove the roof side rail bracket.