Windshield Glass (For Sedan) Removal

Vehicle Exterior. Yaris. Ncp93, 131
Window Glass. Yaris. Ncp93, 131

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FRONT WIPER ARM HEAD CAP

  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

  5. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH

  6. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH

  7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

  8. REMOVE FRONT DOOR SCUFF PLATE RH

  9. REMOVE FRONT DOOR SCUFF PLATE LH

  10. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH

  11. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH

  12. REMOVE COWL SIDE TRIM BOARD RH

  13. REMOVE COWL SIDE TRIM BOARD LH

  14. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

  15. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

  16. REMOVE FRONT PILLAR GARNISH RH

  17. REMOVE FRONT PILLAR GARNISH LH

  18. REMOVE ASSIST GRIP COVER

  19. REMOVE ASSIST GRIP SUB-ASSEMBLY

  20. REMOVE VISOR ASSEMBLY RH

  21. REMOVE VISOR ASSEMBLY LH

  22. REMOVE VISOR HOLDER RH

  23. REMOVE VISOR HOLDER LH

  24. REMOVE ROOM LIGHT ASSEMBLY

  25. REMOVE MAP LIGHT ASSEMBLY

  26. REMOVE INNER REAR VIEW MIRROR

  27. REMOVE ROOF HEADLINING ASSEMBLY

  28. REMOVE WINDSHIELD OUTSIDE MOULDING

  29. REMOVE WINDSHIELD GLASS

Windshield Glass (For Sedan) -- Removal


CAUTION:
Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (YARIS_NCP93 RM000000KT10D1X.html).


1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
Wait for at least 90 seconds after disconnecting the cable to prevent the airbag from working.


2. REMOVE FRONT WIPER ARM HEAD CAP


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the 2 front wiper arm head caps.



3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    Yaris. Ncp93, 131
  1. Operate the wiper, then stop the windshield wiper motor in the automatic stop position.

  1. Remove the nut and front wiper arm.



4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


5. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the cowl side ventilator sub-assembly LH.



6. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


7. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Disengage the 3 clips, the 4 claws and the 8 hooks.

  1. Remove the cowl top ventilator louver sub-assembly.



    Yaris. Ncp93, 131
  1. Disconnect the washer hoses.

  1. Disengage the 5 hooks.



8. REMOVE FRONT DOOR SCUFF PLATE RH


    Yaris. Ncp93, 131
  1. Disengage the 11 claws and remove the front door scuff plate.



9. REMOVE FRONT DOOR SCUFF PLATE LH
HINT:
Use the same procedure as for the RH side.


10. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH


    Yaris. Ncp93, 131
  1. Disengage the 4 claws and remove the instrument panel under cover.



11. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH


    Yaris. Ncp93, 131
  1. Remove the 2 screws.

  1. Disengage the 3 claws and remove the instrument panel under cover.



12. REMOVE COWL SIDE TRIM BOARD RH


    Yaris. Ncp93, 131
  1. Disengage the claw and the stud bolt and remove the cowl side trim board.



13. REMOVE COWL SIDE TRIM BOARD LH
HINT:
Use the same procedure as for the RH side.


14. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH


    Yaris. Ncp93, 131
  1. Remove the front door opening trim weatherstrip.



15. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
HINT:
Use the same procedure as for the RH side.


16. REMOVE FRONT PILLAR GARNISH RH


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. w/ Curtain Shield Airbag:

    NOTICE:
    1. Install a protective cover onto the curtain shield airbag as soon as the front pillar garnish is removed.
    2. Replace the special clip with a new one when the front pillar garnish is removed.

    1. Disengage the 2 clips and the 2 claws and remove the front pillar garnish.



    Yaris. Ncp93, 131
  1. w/o Curtain Shield Airbag:

    1. Disengage the 2 clips and the 2 claws and remove the front pillar garnish.



    Yaris. Ncp93, 131
  1. Disconnect the antenna connector.

  1. Using a clip remover, remove the 3 clamps.



    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. w/ Curtain Shield Airbag:

    1. Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in the illustration.

      Protective cover size:
      Area
      Measurement
      a
      700 mm (27.56 in.)
      b
      120 mm (4.72 in.)


17. REMOVE FRONT PILLAR GARNISH LH


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. w/ Curtain Shield Airbag:

    NOTICE:
    1. Install a protective cover onto the curtain shield airbag as soon as the front pillar garnish is removed.
    2. Replace the special clip with a new one when the front pillar garnish is removed.

    1. Disengage the 2 clips and the 2 claws and remove the front pillar garnish.



    Yaris. Ncp93, 131
  1. w/o Curtain Shield Airbag:

    1. Disengage the 2 clips and the 2 claws and remove the front pillar garnish.



    Yaris. Ncp93, 131
  1. Using a clip remover, remove the 4 clamps.



    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. w/ Curtain Shield Airbag:

    1. Completely cover the curtain shield airbag with a piece of cloth or nylon and fix the ends of the fabric with adhesive tape, as shown in the illustration.

      Protective cover size:
      Area
      Measurement
      a
      700 mm (27.56 in.)
      b
      120 mm (4.72 in.)


18. REMOVE ASSIST GRIP COVER


Yaris. Ncp93, 131
HINT:
Use the same procedure to remove all the assist grip covers.


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the assist grip cover.



19. REMOVE ASSIST GRIP SUB-ASSEMBLY


Yaris. Ncp93, 131
HINT:
Use the same procedure to remove all the assist grips.


    Yaris. Ncp93, 131
  1. Disengage the 2 springs and remove the assist grip.



20. REMOVE VISOR ASSEMBLY RH


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the visor bracket cover.

    NOTICE:
    Visor bracket cover cannot be reused.


    Yaris. Ncp93, 131
  1. Remove the visor shaft from the visor holder.

  1. Disengage the 2 springs and remove the visor.



21. REMOVE VISOR ASSEMBLY LH
HINT:
Use the same procedure as for the RH side.


22. REMOVE VISOR HOLDER RH


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Disengage the 2 claws by turning the visor counterclockwise between 60 to 120° and remove the visor holder.

    HINT:
    The claw may be damaged during removal. However, it is reusable because this does not effect its function.


23. REMOVE VISOR HOLDER LH
HINT:
Use the same procedure as for the RH side.


24. REMOVE ROOM LIGHT ASSEMBLY


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the room light lens.



    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the cover.

    HINT:
    Use the same procedure for both sides.


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the room light.



    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Remove the roof wire from the claw of the room light.

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and disconnect the room light switch base.



25. REMOVE MAP LIGHT ASSEMBLY


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Using a moulding remover, disengage the 4 claws and remove the map light.



    Yaris. Ncp93, 131
  1. Disconnect the map light connector.



26. REMOVE INNER REAR VIEW MIRROR


Yaris. Ncp93, 131
  1. Pinch the cover, disengage the 2 claws and remove the cover.



    Yaris. Ncp93, 131
  1. Push the lever, and slide and remove the inner rear view mirror.



27. REMOVE ROOF HEADLINING ASSEMBLY
HINT:
It is not necessary to remove the roof headlining completely. Slightly lower the front section of the roof headlining.


28. REMOVE WINDSHIELD OUTSIDE MOULDING


Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Using a knife, cut off the windshield outside moulding, as shown in the illustration.

    NOTICE:
    Do not damage the vehicle body with the knife.
  1. Remove the windshield outside moulding.

    HINT:
    Make a partial cut in the windshield outside moulding. Then pull and remove it by hand.


29. REMOVE WINDSHIELD GLASS


Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Apply protective tape to the outer circumference of the windshield glass, as shown in the illustration.

  1. From the interior, insert piano wires between the vehicle body and the windshield glass, as shown in the illustration.

  1. Tie objects that can serve as handles (for example, wooden blocks) to all wire ends.

    NOTICE:
    1. When separating the windshield glass from the vehicle, do not damage the vehicle's paintwork or exterior/interior ornaments.
    2. To prevent the safety pad from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and safety pad.


    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Place matchmarks on the windshield glass and vehicle body in the locations indicated in the illustration.

    HINT:
    Matchmarks do not need to be placed unless the windshield glass is going to be reused.
  1. Cut through the adhesive by pulling the piano wire around the windshield glass.



    Yaris. Ncp93, 131.Window Glass.Power Window Control System (For Sedan).Windshield Glass (For Sedan)  Removal
  1. Disengage the 2 stoppers.

  1. Using suction cups, remove the windshield glass.

    NOTICE:
    Leave as much adhesive on the vehicle body as possible when removing the windshield glass.