Brake Actuator (For Hatchback) Installation

Install the 3 brake actuator bolt cushions to the brake actuator bracket assembly.

Install the 3 brake actuator case collars to the brake actuator bolt cushion.

Install the actuator bracket with the 3 bolts in the sequence shown in the illustration.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

NOTICE:

1. Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.
   
2. Do not carry an actuator by its connector.
   

Install the brake actuator with bracket with the 3 bolts in the sequence shown in the illustration.

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}

NOTICE:

Do not damage the brake tubes or wire harness.

Using a union nut wrench 10 mm, connect the 6 brake tubes to the brake actuator assembly.

Torque:

15 N*m{155 kgf*cm, 11 ft.*lbf}

NOTICE:

Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (YARIS_NCP93 RM00000482L007X.html).

Connect the brake actuator connector.

NOTICE:

1. Make sure that the connector is locked securely.
   
2. Make sure that the actuator connector can be connected smoothly. Do not allow entry of water, oil or dirt.
   

Install the brake actuator with bracket with the 3 bolts in the sequence shown in the illustration.

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}

NOTICE:

Do not damage the brake tubes or wire harness.

Using a union nut wrench 10 mm and union nut wrench 12 mm, connect the 6 brake tubes to the brake actuator assembly.

Torque:

Flare Nut 10 mm:

15 N*m{155 kgf*cm, 11 ft.*lbf}

Flare Nut 12 mm:

20 N*m{199 kgf*cm, 14 ft.*lbf}

NOTICE:

Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (YARIS_NCP93 RM00000482L007X.html).

Connect the brake actuator connector.

NOTICE:

1. Make sure that the connector is locked securely.
   
2. Make sure that the actuator connector can be connected smoothly. Do not allow entry of water, oil or dirt.
   

Install the battery carrier with the 5 bolts.

Torque:

17 N*m{173 kgf*cm, 13 ft.*lbf}

Engage the 6 clamps and connect the wire harness to the battery carrier.

Install the battery onto the battery tray with the battery clamp.

Torque:

3.5 N*m{36 kgf*cm, 31 in.*lbf}

Connect the cable to the battery terminal.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}