Automatic Transaxle Assembly (For Sedan) Removal

Drivetrain. Yaris. Ncp93, 131

  1. REMOVE HOOD SUB-ASSEMBLY

  2. REMOVE FRONT WHEELS

  3. REMOVE ENGINE UNDER COVER LH

  4. REMOVE ENGINE UNDER COVER RH

  5. DRAIN AUTOMATIC TRANSAXLE FLUID

  6. REMOVE FRONT WIPER ARM HEAD CAP

  7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

  8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

  9. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH

  10. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH

  11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

  12. REMOVE FRONT WIPER MOTOR AND LINK

  13. REMOVE FRONT AIR SHUTTER SEAL

  14. REMOVE OUTER COWL TOP PANEL

  15. REMOVE BATTERY

  16. REMOVE BATTERY TRAY

  17. REMOVE BATTERY CARRIER

  18. REMOVE NO. 2 CYLINDER HEAD COVER

  19. REMOVE AIR CLEANER ASSEMBLY

  20. REMOVE AIR CLEANER BRACKET

  21. POSITION WHEELS FACING STRAIGHT AHEAD

  22. REMOVE COLUMN HOLE COVER SILENCER SHEET

  23. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY

  24. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

  25. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY

  26. SEPARATE NO. 3 ENGINE WIRE

  27. DISCONNECT CONNECTORS

  28. DISCONNECT WIRE HARNESS

  29. REMOVE STARTER ASSEMBLY

  30. REMOVE FRONT AXLE HUB NUT LH

  31. REMOVE FRONT AXLE HUB NUT RH

  32. SEPARATE FRONT SPEED SENSOR LH (w/ ABS)

  33. SEPARATE FRONT SPEED SENSOR RH (w/ ABS)

  34. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH

  35. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

  36. SEPARATE TIE ROD END SUB-ASSEMBLY LH

  37. SEPARATE TIE ROD END SUB-ASSEMBLY RH

  38. SEPARATE FRONT LOWER SUSPENSION ARM LH

  39. SEPARATE FRONT LOWER SUSPENSION ARM RH

  40. SEPARATE FRONT AXLE ASSEMBLY LH

  41. SEPARATE FRONT AXLE ASSEMBLY RH

  42. REMOVE AUTOMATIC TRANSMISSION CASE PROTECTOR (w/o ABS)

  43. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

  44. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

  45. SUSPEND ENGINE ASSEMBLY

  46. SEPARATE INLET OIL COOLER HOSE

  47. SEPARATE OUTLET OIL COOLER HOSE

  48. SEPARATE ENGINE MOVING CONTROL ROD

  49. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

  50. REMOVE ENGINE MOVING CONTROL ROD BRACKET

  51. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY

  52. SEPARATE ENGINE MOUNTING INSULATOR LH

  53. REMOVE ENGINE MOUNTING BRACKET LH

  54. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

  55. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY

  56. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

  57. SEPARATE INLET NO. 1 OIL COOLER TUBE

  58. SEPARATE OUTLET NO. 1 OIL COOLER TUBE

  59. REMOVE NO. 2 OIL COOLER TUBE CLAMP

  60. REMOVE TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY

  61. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

Automatic Transaxle Assembly (For Sedan) -- Removal



1. REMOVE HOOD SUB-ASSEMBLY
  1. Remove the 4 bolts and remove the hood.



2. REMOVE FRONT WHEELS


3. REMOVE ENGINE UNDER COVER LH


4. REMOVE ENGINE UNDER COVER RH


5. DRAIN AUTOMATIC TRANSAXLE FLUID
  1. Remove the drain plug and gasket, and drain the ATF.

  1. Install a new gasket and the drain plug.

    Torque:
    49 N*m{500 kgf*cm, 36 ft.*lbf}


6. REMOVE FRONT WIPER ARM HEAD CAP


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the claw and remove the 2 front wiper arm head caps.



7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    Yaris. Ncp93, 131
  1. Operate the wiper, then stop the windshield wiper motor in the automatic stop position.

  1. Remove the nut and front wiper arm.



8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


9. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the cowl side ventilator sub-assembly LH.



10. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.


11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Disengage the 3 clips, the 4 claws and the 8 hooks.

  1. Remove the cowl top ventilator louver sub-assembly.



    Yaris. Ncp93, 131
  1. Disconnect the washer hoses.

  1. Disengage the 5 hooks.



12. REMOVE FRONT WIPER MOTOR AND LINK


    Yaris. Ncp93, 131
  1. Remove the 2 bolts.

  1. Slide the wiper link. Disengage the meshing of the rubber pin, then disconnect the connector and remove the front wiper motor and link.



13. REMOVE FRONT AIR SHUTTER SEAL


    Yaris. Ncp93, 131
  1. Disengage the 3 claws and remove the front air shutter seal.



14. REMOVE OUTER COWL TOP PANEL


    Yaris. Ncp93, 131
  1. Disengage the claw and disconnect the wire harness.



    Yaris. Ncp93, 131
  1. Remove the 2 bolts and remove the cowl top panel outer center bracket.



    Yaris. Ncp93, 131
  1. Remove the 8 bolts and remove the cowl top panel outer.



15. REMOVE BATTERY
  1. Disconnect the cable from the battery terminal.

  1. Loosen the nut and remove the battery clamp.

  1. Remove the battery.



16. REMOVE BATTERY TRAY


17. REMOVE BATTERY CARRIER


Yaris. Ncp93, 131
  1. Separate the wire harness clamp from the battery carrier.

  1. Remove the 5 bolts and remove the battery carrier.



18. REMOVE NO. 2 CYLINDER HEAD COVER


    Yaris. Ncp93, 131
  1. Remove the 4 nuts and No. 2 cylinder head cover.



19. REMOVE AIR CLEANER ASSEMBLY


Yaris. Ncp93, 131
  1. Separate the intake air flow meter connector and the wire harness clamp.

  1. Separate the fuel vapor feed hose from the vacuum switching valve assembly and air cleaner hose.

  1. Separate the vacuum switching valve connector and the wire harness clamp.

  1. Separate the ventilation hose from the air cleaner hose.

  1. Release the air cleaner cap sub-assembly with No. 1 air cleaner hose.

  1. Loosen the air cleaner hose clamp on the throttle body side and remove the air cleaner cap and the air cleaner hose.

  1. Remove the air cleaner element.



    Yaris. Ncp93, 131
  1. Separate the wire harness clamp from the air cleaner case.

  1. Remove the 2 bolts and remove the air cleaner case with No. 1 air cleaner inlet.



20. REMOVE AIR CLEANER BRACKET


Yaris. Ncp93, 131
  1. Separate the wire harness clamp from the air cleaner bracket.

  1. Remove the 2 bolts and remove the air cleaner bracket.



21. POSITION WHEELS FACING STRAIGHT AHEAD


22. REMOVE COLUMN HOLE COVER SILENCER SHEET


    Yaris. Ncp93, 131
  1. Pull back the floor carpet, remove the 2 clips and remove the column hole cover silencer sheet.



23. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Use a seat belt to fix the steering wheel assembly, in order to avoid breakage of the spiral cable.



    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Place matchmarks on the sliding yoke of the steering intermediate shaft assembly and the steering gear assembly.

    Text in Illustration
    *1
    Bolt A
    *2
    Bolt B
    *a
    Matchmark
  1. Loosen bolt A, remove bolt B and separate the steering intermediate shaft assembly.



24. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Remove clip A, separate clip B from the body and separate No. 1 steering column hole cover sub-assembly.

    Text in Illustration
    *1
    Clip A
    *2
    Clip B


25. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY


Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Remove the nut and disconnect the control cable from the control shaft lever.

  1. Remove the clip and disconnect the control cable from the control cable bracket.



26. SEPARATE NO. 3 ENGINE WIRE


Yaris. Ncp93, 131
  1. Remove the bolt and separate No. 3 engine wire from the automatic transaxle.

  1. Separate the 2 clamps from the engine mount insulator.



27. DISCONNECT CONNECTORS
  1. Separate the park neutral position switch connector and separate the clamp from the engine mount insulator LH.

  1. Separate the transmission wire connector and separate the clamp from the engine mount insulator.

  1. Separate the transmission revolution sensor connector.

  1. Separate the vehicle speed sensor connector.



28. DISCONNECT WIRE HARNESS


Yaris. Ncp93, 131
  1. Remove the 3 bolts and separate the 3 wire harness clamp brackets from the automatic transaxle.



29. REMOVE STARTER ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the terminal cap.

  1. Remove the nut and remove terminal 30.

  1. Disconnect the connector.

  1. Remove the 2 bolts and remove the starter assembly.



30. REMOVE FRONT AXLE HUB NUT LH


Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Using SST and a hammer, release the staked part of the axle hub nut.

    SST
    09930-00010
    NOTICE:
    1. Insert SST into the groove with the flat surface facing up.
    2. Do not damage the tip of SST using grinders.
    3. Completely unstake the staked part before removing the axle hub nut.
    4. Do not damage the threads of the drive shaft.
  1. Using a 30 mm socket wrench, remove the axle hub nut.



31. REMOVE FRONT AXLE HUB NUT RH
HINT:
Use the same procedure for the LH side and RH side.


32. SEPARATE FRONT SPEED SENSOR LH (w/ ABS)



Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal

  1. Remove the speed sensor clip from the body.

  1. Disconnect the speed sensor connector.

  1. Remove the 3 clips.

  1. Remove the bolt and separate the clamp from the body.

  1. Remove the bolt and separate the clamp from the shock absorber.

  1. Remove the bolt and remove the speed sensor from the steering knuckle.

    NOTICE:
    1. Keep the speed sensor tip and installation portion free of foreign matter.
    2. Remove the speed sensor without turning it from its original installation angle.


33. SEPARATE FRONT SPEED SENSOR RH (w/ ABS)
HINT:
Use the same procedure for the LH side and RH side.


34. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH


Yaris. Ncp93, 131
  1. Remove the nut and separate the stabilizer link from the shock absorber.

    HINT:
    If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.


35. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Use the same procedure for the LH side and RH side.


36. SEPARATE TIE ROD END SUB-ASSEMBLY LH
  1. Remove the cotter pin and castle nut.



    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Using SST, separate the tie rod end from the steering knuckle.

    SST
    09628-62011
    NOTICE:
    Do not damage the tie rod end dust cover.


37. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT:
Use the same procedure for the LH side and RH side.


38. SEPARATE FRONT LOWER SUSPENSION ARM LH


Yaris. Ncp93, 131
  1. Remove the clip and castle nut.



    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Using SST, separate the lower arm.

    SST
    09628-00011
    NOTICE:
    1. Do not damage the lower arm dust cover.
    2. Suspend SST with a piece of string or the equivalent.


    Yaris. Ncp93, 131
  1. Remove the 2 bolts and lower arm.



39. SEPARATE FRONT LOWER SUSPENSION ARM RH
HINT:
Use the same procedure for the LH side and RH side.


40. SEPARATE FRONT AXLE ASSEMBLY LH
  1. Using a plastic hammer, tap the end of the drive shaft and disengage the fitting between the drive shaft and front axle.

    HINT:
    If it is difficult to disengage the fitting, tap the end of the drive shaft with a brass bar and hammer.
  1. Push the front axle out of the vehicle to remove the drive shaft from the front axle.

    NOTICE:
    1. Do not push the front axle further out of the vehicle than is necessary.
    2. Do not damage the outboard joint boot.
    3. Do not damage the speed sensor rotor.
    4. Suspend the drive shaft with a piece of string or the equivalent.


    Yaris. Ncp93, 131
  1. Remove the 2 nuts and 2 bolts and remove the front axle assembly.

    HINT:
    Keep the nut from rotating while turning the bolt.


41. SEPARATE FRONT AXLE ASSEMBLY RH
HINT:
Use the same procedure for the LH side and RH side.


42. REMOVE AUTOMATIC TRANSMISSION CASE PROTECTOR (w/o ABS)


Yaris. Ncp93, 131
  1. Remove the 2 bolts and remove the transmission case protector from the automatic transaxle.



43. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH


Yaris. Ncp93, 131
  1. Using SST, remove the drive shaft.

    SST
    09520-01010
    09520-24010(09520-32040)
    NOTICE:
    1. Do not damage the oil seal.
    2. Do not damage the inboard joint boot.
    3. Do not drop the drive shaft.


44. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH


Yaris. Ncp93, 131
  1. Using a screwdriver and hammer, remove the drive shaft.

    NOTICE:
    1. Do not damage the oil seal.
    2. Do not damage the inboard joint boot.
    3. Do not drop the drive shaft.


45. SUSPEND ENGINE ASSEMBLY
  1. Remove the bolt and remove the radio setting condenser.

  1. Remove the bolt and remove the air-fuel ratio sensor wiring bracket.



    Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Install the engine hanger with the bolt in the position shown in the illustration.

    Text in Illustration
    *a
    Front Side
    *b
    Rear Side
    Part No.
    Engine Hanger
    12281-21010
    Bolt
    91642-81025
    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
  1. Using an engine sling device and a chain block, support the engine assembly w/transaxle and front suspension crossmember.



46. SEPARATE INLET OIL COOLER HOSE


Yaris. Ncp93, 131
  1. Separate the inlet oil cooler hose from inlet No. 1 oil cooler tube.



47. SEPARATE OUTLET OIL COOLER HOSE
  1. Separate the outlet oil cooler hose from outlet No. 1 oil cooler tube.



48. SEPARATE ENGINE MOVING CONTROL ROD


Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Remove the bolt and nut and separate the engine moving control rod from the bracket.



49. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Remove the bolt and separate the engine moving control rod.



    Yaris. Ncp93, 131
  1. Place wooden blocks or plate lift attachments in the positions shown in the illustration and set an engine lifter underneath the front suspension crossmember.

    Text in Illustration
    Yaris. Ncp93, 131
    Front of the Vehicle
    Yaris. Ncp93, 131
    Attachment Placement Positions
    NOTICE:
    1. Place the wooden blocks or plate lift attachments so that the front suspension crossmember sub-assembly is level.
    2. As the front suspension crossmember subassembly is very heavy, be sure to support it securely.


    Yaris. Ncp93, 131
  1. Remove the 6 bolts and front suspension crossmember sub-assembly.



50. REMOVE ENGINE MOVING CONTROL ROD BRACKET


Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Remove the 3 bolts and remove the engine moving control rod bracket.



51. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY
  1. Support the automatic transmission with the transmission jack.



52. SEPARATE ENGINE MOUNTING INSULATOR LH


Yaris. Ncp93, 131
  1. Remove the bolt and nut and separate the engine mounting insulator LH from the bracket.



53. REMOVE ENGINE MOUNTING BRACKET LH


Yaris. Ncp93, 131
  1. Remove the 4 bolts and remove the engine mounting bracket LH from the automatic transaxle.



54. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the flywheel housing under cover.



    Yaris. Ncp93, 131
  1. Remove the 6 torque converter set bolts while holding the crankshaft pulley bolt with a wrench.



    Yaris. Ncp93, 131
  1. Remove the 7 bolts and remove the automatic transmission from the engine.



55. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY
  1. Remove the torque converter clutch from the automatic transaxle.



56. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET


Yaris. Ncp93, 131
  1. Remove the 2 bolts and remove No. 1 transmission control cable bracket from the automatic transaxle.



57. SEPARATE INLET NO. 1 OIL COOLER TUBE


Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Using a union nut wrench, separate the inlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.



58. SEPARATE OUTLET NO. 1 OIL COOLER TUBE


Yaris. Ncp93, 131.U340E Automatic Transmission Transaxle.Automatic Transaxle System (For Sedan).Automatic Transaxle Assembly (For Sedan)  Removal
  1. Using a union nut wrench, separate the outlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.



59. REMOVE NO. 2 OIL COOLER TUBE CLAMP


Yaris. Ncp93, 131
  1. Remove the bolt and remove No. 2 oil cooler tube clamp from the oil filler tube.

  1. Remove the inlet oil cooler tube and the outlet oil cooler tube from the automatic transaxle.



60. REMOVE TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY
  1. Remove the oil level gauge from the oil filler tube.



61. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the bolt and remove the oil filler tube.

  1. Remove the O-ring from the oil filler tube.