Dtc P0617 Starter Relay Circuit High

Engine Hybrid System. Yaris. Ncp93, 131
1Nz-Fe Engine Control. Yaris. Ncp93, 131

MONITOR DESCRIPTION

MONITOR STRATEGY

TYPICAL ENABLING CONDITIONS

TYPICAL MALFUNCTION THRESHOLDS

CONFIRMATION DRIVING PATTERN

WIRING DIAGRAM

INSPECTION PROCEDURE

READ VALUE USING TECHSTREAM (STARTER SIGNAL)

READ VALUE USING TECHSTREAM (STARTER SIGNAL)

INSPECT ECM (STA TERMINAL VOLTAGE)

INSPECT CLUTCH START SWITCH ASSEMBLY

REPLACE CLUTCH START SWITCH ASSEMBLY

INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY

REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY

INSPECT IGNITION SWITCH

INSPECT ECM (NSW TERMINAL VOLTAGE)

DTC P0617 Starter Relay Circuit High


MONITOR DESCRIPTION

While the engine is being cranked, battery voltage is applied to terminal STA of the ECM. If the ECM detects the starter control (STA) signal while the vehicle is being driven, it determines that there is a malfunction in the STA circuit. The ECM then illuminates the MIL and stores the DTC.
This monitor runs when the vehicle is driven at 20 km/h (12.4 mph) or more for over 20 seconds.

DTC No.
DTC Detection Condition
Trouble Area
P0617
When all of the following conditions are met, and a (+B) battery voltage of 10.5 V or higher is applied to the ECM for 20 seconds (1 trip detection logic):
  1. (a) The vehicle speed is 20 km/h (12.4 mph) or more.
  2. (b) The engine speed is 1000 rpm or more.
  3. (c) The STA signal is ON.
  1. Park/neutral position switch assembly (for Automatic Transaxle)
  2. Clutch start switch assembly (for Manual Transaxle)
  3. ST relay circuit
  4. Ignition switch
  5. ECM

MONITOR STRATEGY


Related DTCs
P0617: Starter Signal
Required Sensors/Components (Main)
ST relay
Park/neutral position switch assembly
Clutch start switch assembly
Ignition switch
Required Sensors/Components (Related)
Vehicle speed sensor
Crankshaft position sensor
Frequency of Operation
Continuous
Duration
20 seconds
MIL Operation
Immediate
Sequence of Operation
None

TYPICAL ENABLING CONDITIONS


Monitor runs whenever following DTCs not present
None
Battery voltage
10.5 V or higher
Vehicle speed
20 km/h (12.4 mph) or more
Engine speed
1000 rpm or more

TYPICAL MALFUNCTION THRESHOLDS


Starter signal
ON

CONFIRMATION DRIVING PATTERN


Yaris. Ncp93, 131.1Nz-Fe Engine Control.Sfi System (For Sedan).
Dtc
  P0617  Starter Relay Circuit High

  1. Connect the Techstream to the DLC3.
  2. Turn the ignition switch to ON and turn the Techstream on.
  3. Clear DTCs (even if no DTCs are stored, perform the clear DTC procedure).
  4. Turn the ignition switch off and wait for at least 30 seconds.
  5. Turn the ignition switch to ON and turn the Techstream on [A].
  6. Idle the engine for 5 seconds or more [B].
  7. Drive the vehicle at 24 km/h (15 mph) or more for 20 seconds or more [C].
    CAUTION:
    When performing the confirmation driving pattern, obey all speed limits and traffic laws.
  8. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [D].
  9. Read pending DTCs.
    HINT:
    1. If a pending DTC is output, the system is malfunctioning.
    2. If a pending DTC is not output, perform the following procedure.
  10. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
  11. Input the DTC: P0617.
  12. Check the DTC judgment result.

    Techstream Display
    Description
    NORMAL
    1. DTC judgment completed
    2. System normal
    ABNORMAL
    1. DTC judgment completed
    2. System abnormal
    INCOMPLETE
    1. DTC judgment not completed
    2. Perform driving pattern after confirming DTC enabling conditions
    N/A
    1. Unable to perform DTC judgment
    2. Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit
    HINT:
    1. If the judgment result shows NORMAL, the system is normal.
    2. If the judgment result shows ABNORMAL, the system has a malfunction.
  13. If the judgment result is INCOMPLETE or N/A and no pending DTC is output, perform a universal trip and check for permanent DTCs (YARIS_NCP93 RM000000PDK0T5X.html).
    HINT:
    1. If a permanent DTC is output, the system is malfunctioning.
    2. If no permanent DTC is output, the system is normal.

WIRING DIAGRAM


Yaris. Ncp93, 131.1Nz-Fe Engine Control.Sfi System (For Sedan).
Dtc
  P0617  Starter Relay Circuit High


INSPECTION PROCEDURE

NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
HINT:
  1. The following troubleshooting flowchart is based on the premise that the engine can be cranked normally.
    If the engine does not crank, proceed to Problem Symptoms Table (YARIS_NCP93 RM000000PDG0L6X.html).
  2. Read freeze frame data using the Techstream. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
1.READ VALUE USING TECHSTREAM (STARTER SIGNAL)
  1. Connect the Techstream to the DLC3.

  1. Turn the ignition switch to ON.

  1. Turn the Techstream on.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.

  1. Read the value displayed on the Techstream when the ignition switch is turned to ON and the engine is started.

    OK:
    Ignition Switch Position
    Techstream Display
    (Starter Signal)
    ON
    OFF
    START
    ON


NG
Go to step 2
OK

CHECK FOR INTERMITTENT PROBLEMS (YARIS_NCP93 RM000000PDQ0Q2X.html)

2.READ VALUE USING TECHSTREAM (STARTER SIGNAL)
  1. Disconnect the clutch start switch assembly connector (for Manual Transaxle).

  1. Disconnect the park/neutral position switch assembly connector (for Automatic Transaxle).

  1. Connect the Techstream to the DLC3.

  1. Turn the ignition switch to ON.

  1. Turn the Techstream on.

  1. Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.

  1. Read the value displayed on the Techstream when the ignition switch is turned to ON.

    Result
    Result
    Proceed to
    Remains ON (Starter signal ON)
    A
    OFF
    (for Manual Transaxle)
    B
    OFF
    (for Automatic Transaxle)
    C


B
Go to step 4

C
Go to step 6
A


3.INSPECT ECM (STA TERMINAL VOLTAGE)
  1. Disconnect the clutch start switch assembly connector (for Manual Transaxle).

  1. Disconnect the park/neutral position switch assembly connector (for Automatic Transaxle).



    Yaris. Ncp93, 131.1Nz-Fe Engine Control.Sfi System (For Sedan).
Dtc
  P0617  Starter Relay Circuit High
  1. Disconnect the ECM connector.

  1. Turn the ignition switch to ON.

  1. Measure the voltage according to the value(s) in the table below.

    Text in Illustration
    *a
    Front view of wire harness connector
    (to ECM)

    Result
    Tester Connection
    Switch Condition
    Specified Condition
    Proceed to
    A72-22 (STA) - Body ground
    Ignition switch ON
    11 to 14 V
    A
    Below 1.5 V
    B


B
REPLACE ECM (YARIS_NCP93 RM000001CN002IX.html)
A

REPAIR OR REPLACE HARNESS OR CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY OR CLUTCH START SWITCH ASSEMBLY - ST RELAY - ECM)

4.INSPECT CLUTCH START SWITCH ASSEMBLY
  1. Inspect clutch start switch assembly (YARIS_NCP93 RM000001B3B010X.html).

    Result
    Result
    Proceed to
    NG
    A
    OK
    B


B
Go to step 8
A


5.REPLACE CLUTCH START SWITCH ASSEMBLY
  1. Replace clutch start switch assembly (YARIS_NCP93 RM000001B3D00YX.html).



NEXT
Go to step 8

6.INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY


    Yaris. Ncp93, 131.1Nz-Fe Engine Control.Sfi System (For Sedan).
Dtc
  P0617  Starter Relay Circuit High
  1. Disconnect the park/neutral position switch assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    4 (B) - 5 (L)
    Shift lever in any position other than P or N
    10 kΩ or higher
    2 (RB) - 5 (L)
    Always
    10 kΩ or higher
    Text in Illustration
    *a
    Component without harness connected
    (Park/Neutral Position Switch Assembly)
    Result
    Result
    Proceed to
    Short between 4(B) and 5(L)
    A
    Short between 2(RB) and 5(L)
    B
    Within standard range
    C


B
REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY (YARIS_NCP93 RM00000191D03AX.html)

C
Go to step 8
A


7.REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY
  1. Replace the park/neutral position switch assembly (YARIS_NCP93 RM00000191D03AX.html).


NEXT


8.INSPECT IGNITION SWITCH
  1. Inspect the ignition switch (YARIS_NCP93 RM000000X2S02EX.html).



NG
REPLACE IGNITION SWITCH (YARIS_NCP93 RM000000WC7027X.html)
OK


9.INSPECT ECM (NSW TERMINAL VOLTAGE)
  1. Disconnect the park/neutral position switch assembly connector (for Automatic Transaxle).

  1. Disconnect the clutch start switch assembly connector (for Manual Transaxle).



    Yaris. Ncp93, 131.1Nz-Fe Engine Control.Sfi System (For Sedan).
Dtc
  P0617  Starter Relay Circuit High
  1. Disconnect the ECM connector.

  1. Turn the ignition switch to ON.

  1. Measure the voltage according to the value(s) in the table below.

    Text in Illustration
    *a
    Front view of wire harness connector
    (to ECM)

    Result
    Tester Connection
    Switch Condition
    Specified Condition
    Proceed to
    C51-63 (NSW) - Body ground
    Ignition switch ON
    11 to 14 V
    A
    Below 1.5 V
    B


B
REPLACE ECM (YARIS_NCP93 RM000001CN002IX.html)
A

REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - PARK/NEUTRAL POSITION SWITCH ASSEMBLY OR CLUTCH START SWITCH ASSEMBLY - ECM)