Generator Installation

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
3Zr-Fae Charging. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL GENERATOR ASSEMBLY

  2. INSTALL REAR ENGINE UNDER COVER RH

  3. INSTALL NO. 1 ENGINE UNDER COVER

  4. INSTALL NO. 2 CYLINDER HEAD COVER

  5. INSTALL RADIATOR SUPPORT OPENING COVER

  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Generator -- Installation



1. INSTALL GENERATOR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the wire harness clamp bracket with the bolt.

    Torque:
    8.4 N*m{85 kgf*cm, 74 in.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Temporarily install the generator with the bolt.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Temporarily install the adjusting bar with the 2 bolts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the wire harness to terminal B with the nut.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
  1. Install the terminal cap.

  1. Connect the connector and wire harness clamp.

  1. Install V-ribbed belt (RAV4_ACA30 RM0000027IM00YX_03_0012.html).

  1. Adjust V-ribbed belt (RAV4_ACA30 RM0000027IM00YX_03_0013.html).

  1. Inspect V-ribbed belt (RAV4_ACA30 RM000003V6X004X_01_0001.html).



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Tighten the bolt.

    Torque:
    19 N*m{189 kgf*cm, 14 ft.*lbf}


2. INSTALL REAR ENGINE UNDER COVER RH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the under cover with the 3 clips.



3. INSTALL NO. 1 ENGINE UNDER COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the under cover with the 6 screws and 10 clips.



4. INSTALL NO. 2 CYLINDER HEAD COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 4 clips to install the cover.

    NOTICE:
    1. Be sure to attach the clips securely.
    2. Do not apply excessive force or do not hit the cover to attach the clips. This may cause the cover to break.


5. INSTALL RADIATOR SUPPORT OPENING COVER
  1. Install the radiator support opening cover with the 9 clips.



6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL