Starter Installation

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Starting. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL STARTER ASSEMBLY

  2. INSTALL BATTERY BRACKET REINFORCEMENT

  3. INSTALL FRONT BATTERY BRACKET

  4. INSTALL BATTERY

  5. INSTALL BATTERY CLAMP SUB-ASSEMBLY

  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Starter -- Installation



1. INSTALL STARTER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Install the starter with the 2 bolts.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Connect the starter connector.

  1. Install the terminal nut and cover the nut with the cap.

    Torque:
    9.8 N*m{100 kgf*cm, 88 in.*lbf}


2. INSTALL BATTERY BRACKET REINFORCEMENT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Install the bracket reinforcement with the 2 bolts.

    Torque:
    19 N*m{194 kgf*cm, 14 ft.*lbf}


3. INSTALL FRONT BATTERY BRACKET


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. Install the front battery bracket with the 4 bolts.

    Torque:
    19 N*m{194 kgf*cm, 14 ft.*lbf}

  1. Attach the 2 wire harness clamps.



4. INSTALL BATTERY

  1. Install the battery and battery insulator.



5. INSTALL BATTERY CLAMP SUB-ASSEMBLY

  1. Attach the hook of the battery clamp to the front battery bracket.

  1. Temporarily tighten the nut and install the bolt.

  1. Adjust the battery clamp position.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Starting.Starting System.Starter Installation

  1. Fully tighten the nut and bolt.

    Torque:
    Bolt:
    17 N*m{170 kgf*cm, 12 ft.*lbf}
    Nut:
    4.9 N*m{50 kgf*cm, 43 in.*lbf}

  1. Attach the 2 wire harness clamps.



6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL