Water Pump Removal

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Gr-Fe Cooling. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE ENGINE ASSEMBLY

  2. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH

  3. REMOVE WATER INLET HOUSING

  4. REMOVE CRANKSHAFT PULLEY

  5. REMOVE WATER PUMP PULLEY

  6. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

  7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

  8. REMOVE WATER PUMP ASSEMBLY

Water Pump -- Removal



1. REMOVE ENGINE ASSEMBLY
  1. Remove the engine (RAV4_ACA30 RM0000019Y9025X.html).



2. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Cooling.Cooling System.Water Pump  Removal
  1. Remove the 6 bolts and front NO. 1 engine mounting bracket LH.



3. REMOVE WATER INLET HOUSING


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Cooling.Cooling System.Water Pump  Removal
  1. Disconnect the water hose.

  1. Remove the 2 bolts, nut and water inlet housing.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the water inlet housing No. 1 gasket and water outlet pipe O-ring.



4. REMOVE CRANKSHAFT PULLEY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Cooling.Cooling System.Water Pump  Removal
  1. Using SST, hold the crankshaft pulley and loosen the pulley bolt. Continue to loosen the bolt until only 2 or 3 threads are screwed into the crankshaft.

    SST
    09213-70011(09213-70020)
    09330-00021


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Cooling.Cooling System.Water Pump  Removal
  1. Using the pulley set bolt and SST, remove the crankshaft pulley and pulley bolt.

    SST
    09950-50013(09951-05010,09952-05010,09953-05020,09954-05021)


5. REMOVE WATER PUMP PULLEY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Gr-Fe Cooling.Cooling System.Water Pump  Removal
  1. Using SST, hold the water pump pulley.

    SST
    09960-10010(09962-01000,09963-00700)
  1. Remove the 4 bolts and water pump pulley.



6. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt, No. 2 idler pulley cover plate and No. 2 idler pulley.



7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 5 bolts and V-ribbed belt tensioner assembly.



8. REMOVE WATER PUMP ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 16 bolts, water pump and water pump gasket.