Rear Coil Spring Installation

Suspension & Axle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Suspension. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL REAR COIL SPRING LOWER INSULATOR LH

  2. INSTALL REAR COIL SPRING LH

  3. INSTALL REAR COIL SPRING UPPER INSULATOR LH

  4. TEMPORARILY INSTALL REAR SUSPENSION NO. 2 ARM ASSEMBLY LH

  5. INSTALL REAR STABILIZER LINK ASSEMBLY LH

  6. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

  7. INSTALL SKID CONTROL SENSOR WIRE (for 2WD)

  8. INSTALL REAR SPEED SENSOR LH (for 4WD)

  9. INSTALL REAR WHEEL

  10. STABILIZE SUSPENSION

  11. TIGHTEN REAR SUSPENSION NO. 2 ARM ASSEMBLY LH

  12. CHECK SPEED SENSOR SIGNAL

  13. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Coil Spring -- Installation


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.


1. INSTALL REAR COIL SPRING LOWER INSULATOR LH
  1. Install the insulator lower to the suspension No. 2 arm.



2. INSTALL REAR COIL SPRING LH
  1. Install the coil spring to the suspension No. 2 arm.



3. INSTALL REAR COIL SPRING UPPER INSULATOR LH
  1. Align the stopper part of the insulator upper with the coil spring tip, and install the insulator upper.



4. TEMPORARILY INSTALL REAR SUSPENSION NO. 2 ARM ASSEMBLY LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation
  1. Slowly raise the suspension No. 2 arm with a jack, and connect the suspension No. 2 arm to the axle carrier.

  1. Install the bolt and nut.

    NOTICE:
    Install the arm so that the coil spring's distinguishing mark is on the outer side of the vehicle.


5. INSTALL REAR STABILIZER LINK ASSEMBLY LH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the stabilizer link with the 2 nuts.

    Torque:
    for stabilizer bar:
    74 N*m{755 kgf*cm, 55 ft.*lbf}
    for suspension No. 2 arm:
    30 N*m{306 kgf*cm, 22 ft.*lbf}


6. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY


  1. Connect the cable to the backing plate and parking brake shoe lever.

    1. Pass the cable through the backing plate, and then connect the cable to the lever.



    2. Install the cable to the backing plate with the bolt.

      Torque:
      8.0 N*m{82 kgf*cm, 71 in.*lbf}


      Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation

  1. Install the clamp and clamp bolt (labeled F) to the trailing arm.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
    NOTICE:
    Securely install the clamp.
  1. Install the clamp and clamp bolt (labeled E) to the rear suspension crossmember.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
    NOTICE:
    Securely install the clamp.
  1. Install the clamp and clamp bolt (labeled D) to the crossmember.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
    NOTICE:
    Securely install the clamp.
  1. Install the clamp and clamp bolt (labeled C) to the body.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
    NOTICE:
    Securely install the clamp.
  1. Install the casing cap and casing cap bolt (labeled B) to the body.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
    NOTICE:
    Securely install the casing cap.
  1. Install the cable clamp (labeled A) to the body.

    NOTICE:
    Securely install the clamp.


7. INSTALL SKID CONTROL SENSOR WIRE (for 2WD)
NOTICE:
To prevent interference with other parts, do not twist the painted line areas of the sensor wire when installing it.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation
  1. Connect the skid control sensor wire connector (labeled A) to the skid control sensor.

  1. Install the sensor clamp (labeled B) with the bolt (labeled C).

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
    NOTICE:
    Do not twist the sensor wire when installing the clamp.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation
  1. Install the sensor clamps (labeled D) with the 2 nuts (labeled E).

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
    NOTICE:
    Do not twist the sensor wire when installing the clamps.
  1. Install the sensor clamp (labeled F) with the bolt (labeled G).

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
    NOTICE:
    Do not twist the sensor wire when installing the clamp.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation
  1. Insert the connector and grommet into the inside of the vehicle through the passage hole in the wheel house.

    NOTICE:
    Make sure the grommet band clamp remains on the outside of the vehicle.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation
  1. Hold the grommet and pull it toward the outside of the vehicle. Then fix the grommet in place so that it is not tilted.

    NOTICE:
    1. When pulling out the grommet, do not grip the sensor wire.
    2. Fix the grommet in place within the range shown in the illustration.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the skid control sensor wire connector.



8. INSTALL REAR SPEED SENSOR LH (for 4WD)
NOTICE:
To prevent interference with other parts, do not twist the sensor wire's painted line areas when installing it.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation
  1. Install the sensor (labeled A) with the bolt (labeled B).

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
    NOTICE:
    1. Keep the sensor tip and sensor installation hole free from foreign matter.
    2. To prevent interference with the bearing rotor, do not rotate the sensor body when inserting the sensor body or after inserting the sensor body.
  1. Install the sensor clamp (labeled C) with the nut (labeled D).

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation
  1. Install the sensor clamps (labeled E) with the 2 nuts (labeled F).

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
    NOTICE:
    Do not twist the sensor wire when installing the clamps.
  1. Install the sensor clamp (labeled G) with the bolt (labeled H).

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
    NOTICE:
    Do not twist the sensor wire when installing the clamp.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation
  1. Insert the connector and grommet to the inside of the vehicle through the passage hole in the wheel house.

    NOTICE:
    Make sure the grommet band clamp remains on the outside of the vehicle.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Suspension.Suspension System.Rear Coil Spring  Installation
  1. Hold the grommet and pull it from the inside of the vehicle to the outside of the vehicle. Then fix it in place so that it is not tilted.

    NOTICE:
    1. When pulling out the grommet, do not grip the sensor wire.
    2. Fix the grommet in place within the range shown in the illustration.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the speed sensor connector.



9. INSTALL REAR WHEEL
Torque:
103 N*m{1050 kgf*cm, 76 ft.*lbf}


10. STABILIZE SUSPENSION
  1. Lower the vehicle.

  1. Press down on the vehicle several times to stabilize the suspension.



11. TIGHTEN REAR SUSPENSION NO. 2 ARM ASSEMBLY LH
  1. Install the nut and 2 bolts.

    Torque:
    90 N*m{918 kgf*cm, 66 ft.*lbf}
    NOTICE:
    Do not tighten the nut.


12. CHECK SPEED SENSOR SIGNAL
  1. w/o VSC:
    Check the speed sensor signal (RAV4_ACA30 RM000000ONN02FX.html).

  1. w/ VSC:
    Check the speed sensor signal (RAV4_ACA30 RM0000022CZ00EX.html).



13. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
  1. Inspect and adjust the rear wheel alignment (RAV4_ACA30 RM00000227X00IX.html).