Differential Side Gear Shaft Oil Seal Installation

Drive Line. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Differential. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

  2. INSTALL REAR DIFFERENTIAL CARRIER SUB-ASSEMBLY

  3. ADD DIFFERENTIAL OIL

Differential Side Gear Shaft Oil Seal -- Installation



1. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
  1. Apply a light coat of MP grease to the lip of a new rear differential side gear shaft oil seal.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Differential.Active Torque Control 4Wd System.Differential Side Gear Shaft Oil Seal  Installation
  1. Using SST and a hammer, tap the 2 rear differential side gear shaft oil seals into the rear differential carrier and differential side bearing retainer according to the specification.

    SST
    09223-00010
    Standard oil seal tapping amount (A value):
    7.2 +/-0.5 mm (0.283 +/-0.0197 in.)


2. INSTALL REAR DIFFERENTIAL CARRIER SUB-ASSEMBLY
  1. Install the differential carrier assembly (RAV4_ACA30 RM000002277003X.html).



3. ADD DIFFERENTIAL OIL
  1. Stop the vehicle on a level surface.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Using a 10 mm socket hexagon wrench, remove the rear differential filler plug and gasket.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Differential.Active Torque Control 4Wd System.Differential Side Gear Shaft Oil Seal  Installation
  1. Check that the oil level is between 0 to 5 mm (0 to 0.197 in.) from the bottom lip of the differential filler plug hole.

    NOTICE:
    1. After changing the oil seal, drive the vehicle and then check the oil level again.
    2. Too much or too little oil will lead to differential problems.
    1. If there is not enough oil, inspect for oil leaks, and fill the differential carrier assembly with hypoid gear oil.
    Recommended viscosity:
    SAE 85W-90
    Standard oil grade:
    Hypoid gear oil SX API GL-5 or equivalent
    Standard differential oil capacity:
    0.45 to 0.55 liters (0.48 to 0.58 US qts., 0.40 to 0.48 Imp. qts.)
  1. Using a 10 mm socket hexagon wrench, install a new gasket and the rear differential filler plug.

    Torque:
    39 N*m{398 kgf*cm, 29 ft.*lbf}