Transmission Control Cable Installation

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Eb61 Manual Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL TRANSAXLE CONTROL CABLE ASSEMBLY

  2. CONNECT TRANSAXLE CONTROL CABLE ASSEMBLY

  3. ADJUST TRANSMISSION CONTROL CABLE ASSEMBLY

  4. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY

  5. INSTALL CONSOLE REAR END PANEL

  6. INSTALL UPPER REAR CONSOLE PANEL SUB-ASSEMBLY

  7. INSTALL CONSOLE CUP HOLDER BOX

  8. INSTALL SWITCH BASE

  9. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

  10. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

  11. INSTALL NO. 2 CONSOLE UPPER PANEL GARNISH

  12. INSTALL NO. 1 CONSOLE UPPER PANEL GARNISH

  13. INSTALL AIR CLEANER CASE

  14. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  15. INSTALL NO. 2 CYLINDER HEAD COVER

Transmission Control Cable -- Installation



1. INSTALL TRANSAXLE CONTROL CABLE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the retainer with the 2 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the 2 cables to the control cable bracket with 2 new clips.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the 2 cables to the transaxle and install the 2 clips.



2. CONNECT TRANSAXLE CONTROL CABLE ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Eb61 Manual Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Connect the ends of the control cable and install the 2 clips to the shift lever.

  1. Turn the lock nuts of the shift cable 270° counterclockwise, and hold them in that position.

  1. Install the shift cable while holding them.

  1. Check that the cables are installed securely.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Eb61 Manual Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Push in the cable locks of the shift cable and select cable.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the cable ends of the control cable and install the 2 clips.



3. ADJUST TRANSMISSION CONTROL CABLE ASSEMBLY
HINT:
  1. After the shift lever or the shift cable is replaced, be sure to adjust the transmission control cable assembly.
  2. If the shift lever does not move (or the shift lever is difficult to move) to the 1st or 2nd position, or if it is possible to move the shift lever to reverse without pulling up the slider shaft, the length of the cable must be adjusted.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Eb61 Manual Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. To release the lock (lock condition to lock release condition).

    HINT:
    While holding the shift lever in the reverse direction, lock the cable length adjustment mechanism of the select cable.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Eb61 Manual Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Align the hole of the select outer lever with the hole in the transmission.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Insert a bolt into the aligned holes to fix the select outer lever in place.

    NOTICE:
    Do not push in the bolt forcefully (avoid case damage).
    HINT:
    1. Use a bolt with a diameter of 6 mm (0.236 in.) and a length of at least 16 mm (0.630 in.).
    2. Depending on the actual bolt diameter, it may be difficult to insert the bolt. In that case, as there is some variation in actual bolt diameters, use a 6.0 mm (0.236 in.) bolt with a comparatively small diameter.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Eb61 Manual Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Turn the shift lever in the reverse direction without pulling up the slider shaft.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Eb61 Manual Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. While holding the shift lever in the reverse direction, lock the cable length adjustment mechanism of the select cable.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the bolt to free the select outer lever.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. for new shift lever:
    Remove the stopper pin and dispose of it.



4. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY
  1. Connect the connector.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the rear console box with the 2 bolts and attach the wire harness clamp.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the 2 screws.



5. INSTALL CONSOLE REAR END PANEL


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 6 claws to install the console rear end panel.



6. INSTALL UPPER REAR CONSOLE PANEL SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the connectors.

  1. Attach the 4 clips to install the upper rear console panel.



7. INSTALL CONSOLE CUP HOLDER BOX


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 2 clips to install the cup holder box.

  1. Install the 2 screws.



8. INSTALL SWITCH BASE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the connectors.

  1. Attach the 2 clips and 2 claws to install the switch base.



9. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 2 clips and 4 claws to install the upper console panel.



10. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. for Manual Transaxle:
    Twist the shift lever knob in the direction indicated by the arrow to install it.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. for Automatic Transaxle:
    Twist the shift lever knob in the direction indicated by the arrow to install it.



11. INSTALL NO. 2 CONSOLE UPPER PANEL GARNISH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 4 clips to install the upper panel garnish.



12. INSTALL NO. 1 CONSOLE UPPER PANEL GARNISH


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 4 clips to install the upper panel garnish.



13. INSTALL AIR CLEANER CASE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Attach the wire harness clamp to the air cleaner case.



14. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Insert the hinge part of the air cleaner cap and hose into the air cleaner case, and then fasten the 2 hook clamps.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Eb61 Manual Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Connect the No. 1 air cleaner hose to the throttle body and push apart the tabs of the No. 1 air cleaner hose clamp.

    HINT:
    The direction of the hose clamp is indicated in the illustration.
  1. Connect the No. 2 ventilation hose to the cylinder head cover.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the clamp.

  1. Connect the mass air flow meter connector.



15. INSTALL NO. 2 CYLINDER HEAD COVER


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 4 clips to install the cover.

    NOTICE:
    1. Be sure to attach the clips securely.
    2. Do not apply excessive force or do not hit the cover to attach the clips. This may cause the cover to break.