Exhaust Pipe Installation

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
2Az-Fe Exhaust. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY

  2. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  3. INSTALL TAILPIPE ASSEMBLY

  4. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. CHECK FOR EXHAUST GAS LEAKS

Exhaust Pipe -- Installation



1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum length:
    41.5 mm (1.634 in.)
    If the length is less than the minimum, replace the compression spring.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Install a new gasket by hand so that its surface is flush with the exhaust manifold.

    NOTICE:
    1. Make sure the gasket is facing the correct direction.
    2. Do not reuse the removed gasket.
    3. Do not push in the gasket while installing the front exhaust pipe.


  1. Install the front exhaust pipe with the 2 compression springs and 2 bolts.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation



2. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install a new gasket onto the front exhaust pipe.

  1. Connect the 3 exhaust pipe supports, and install the center exhaust pipe.



  1. Install the 2 bolts.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation



3. INSTALL TAILPIPE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum length:
    38.5 mm (1.516 in.)
    If the length is less than the minimum, replace the compression spring.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Install a new gasket by hand so that its surface is flush with the center exhaust pipe.

    NOTICE:
    1. Make sure the gasket is facing the correct direction.
    2. Do not reuse the removed gasket.
    3. Do not push in the gasket while installing the tailpipe.
  1. Connect the 2 exhaust pipe supports, and install the tailpipe.



  1. Install the 2 compression springs and 2 bolts.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation



4. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.2Az-Fe Exhaust.Exhaust Pipe.Exhaust Pipe  Installation
  1. Using SST, install the sensor to the front exhaust pipe.

    SST
    09224-00010
    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}for use with SST
    44 N*m{449 kgf*cm, 32 ft.*lbf}for use without SST
    HINT:
    1. Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
    2. Make sure SST and wrench are connected in a straight line.
  1. Connect the sensor connector.



5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


6. CHECK FOR EXHAUST GAS LEAKS
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.