Radiator Removal

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
1Az-Fe Cooling. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE RADIATOR SUPPORT OPENING COVER

  3. REMOVE BATTERY CLAMP SUB-ASSEMBLY

  4. REMOVE BATTERY

  5. REMOVE NO. 1 ENGINE UNDER COVER

  6. DRAIN ENGINE COOLANT

  7. REMOVE RADIATOR GRILLE SUB-ASSEMBLY

  8. DISCONNECT HOOD LOCK SWITCH CONNECTOR

  9. DISCONNECT NO. 1 WATER BY-PASS HOSE

  10. DISCONNECT NO. 5 WATER BY-PASS HOSE

  11. REMOVE NO. 1 WATER BY-PASS PIPE

  12. DISCONNECT COOLING FAN MOTOR HARNESS

  13. DISCONNECT HORN CONNECTOR

  14. REMOVE UPPER RADIATOR SUPPORT BRACKET

  15. REMOVE NO. 2 FAN SHROUD

  16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

  17. DISCONNECT OIL COOLER INLET HOSE (for Automatic Transaxle)

  18. DISCONNECT OIL COOLER OUTLET HOSE (for Automatic Transaxle)

  19. DISCONNECT NO. 1 RADIATOR HOSE

  20. DISCONNECT NO. 2 RADIATOR HOSE

  21. DISCONNECT NO. 2 WATER BY-PASS HOSE

  22. REMOVE RADIATOR ASSEMBLY

  23. REMOVE FAN SHROUD WITH COOLING FAN

Radiator -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. REMOVE RADIATOR SUPPORT OPENING COVER


3. REMOVE BATTERY CLAMP SUB-ASSEMBLY


4. REMOVE BATTERY


5. REMOVE NO. 1 ENGINE UNDER COVER


6. DRAIN ENGINE COOLANT
  1. Loosen the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Remove the radiator reservoir cap.

    CAUTION:
    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


  1. Loosen the cylinder block drain cock plug.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Cooling.Cooling System.Radiator  Removal



7. REMOVE RADIATOR GRILLE SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 bolts and 3 nuts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Detach the 7 claws and guide, and remove the radiator grille.



8. DISCONNECT HOOD LOCK SWITCH CONNECTOR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35


9. DISCONNECT NO. 1 WATER BY-PASS HOSE
  1. Disconnect the hose from the radiator reservoir.



10. DISCONNECT NO. 5 WATER BY-PASS HOSE
  1. Disconnect the hose from the radiator.



11. REMOVE NO. 1 WATER BY-PASS PIPE
  1. Disconnect the pipe from the No. 1 radiator hose.



  1. Remove the 2 bolts and the pipe.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Cooling.Cooling System.Radiator  Removal



12. DISCONNECT COOLING FAN MOTOR HARNESS
  1. Disconnect the 2 fan motor connectors from the 2 fan motors.



  1. Detach the 5 harness clamps from the fan shroud and upper radiator support.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Cooling.Cooling System.Radiator  Removal



13. DISCONNECT HORN CONNECTOR
  1. Disconnect the 2 horn connectors.



14. REMOVE UPPER RADIATOR SUPPORT BRACKET


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and the 2 upper radiator support brackets.



15. REMOVE NO. 2 FAN SHROUD


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts.

  1. Detach the 2 claws and remove the No. 2 shroud.



16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 4 bolts and upper radiator support with hood lock.



17. DISCONNECT OIL COOLER INLET HOSE (for Automatic Transaxle)


18. DISCONNECT OIL COOLER OUTLET HOSE (for Automatic Transaxle)


19. DISCONNECT NO. 1 RADIATOR HOSE


20. DISCONNECT NO. 2 RADIATOR HOSE


21. DISCONNECT NO. 2 WATER BY-PASS HOSE


Disconnect the by-pass hose from the radiator reservoir and radiator.


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Cooling.Cooling System.Radiator  Removal



22. REMOVE RADIATOR ASSEMBLY
  1. Separate the cooler condenser from the radiator.

    HINT:
    After detaching the condenser, make sure that all 4 fan shroud cushions are present.
  1. Remove the radiator with the 2 radiator support lowers.

    HINT:
    After detaching the radiator, make sure that all 2 radiator support lowers are present.


23. REMOVE FAN SHROUD WITH COOLING FAN


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and radiator from the fan shroud.