Underdrive Planetary Gear Reassembly

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U241E Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL UNDERDRIVE PLANETARY RING GEAR

  2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

Underdrive Planetary Gear -- Reassembly



1. INSTALL UNDERDRIVE PLANETARY RING GEAR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Install a new snap ring to the outer race of the tapered roller bearing.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a piston ring compressor, squeeze the snap ring.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST a press, press in the outer race of the tapered roller bearing.

    SST
    09950-60020(09951-00890)
    09950-70010(09951-07100)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Install the underdrive planetary ring gear to the counter driven gear.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using snap ring pliers, install the snap ring.



2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a press, install the tapered roller bearing.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Install the counter driven gear with planetary ring gear to the underdrive planetary gear.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, press in the tapered roller bearing.

    SST
    09316-60011(09316-00011)
    NOTICE:
    Press in the counter driven gear while rotating it.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a press, press in the parking lock gear.

    NOTICE:
    Press in the counter driven gear while rotating it.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, press in the differential drive pinion.

    NOTICE:
    Press in the counter driven gear while rotating it.
    SST
    09506-35010
    09950-60010(09951-00250)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, press in the cylindrical roller bearing inner race.

    NOTICE:
    Press in the counter driven gear while rotating it.
    SST
    09506-35010
    09950-60010(09951-00250)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Clamp the underdrive planetary gear in a soft jaw vise.

    NOTICE:
    Be careful not to damage the differential drive pinion.
  1. Using SST, install a new lock nut.

    Torque:
    280 N*m{2,855 kgf*cm, 207 in.*lbf}
    SST
    09564-16020
    HINT:
    Use a torque wrench with a fulcrum length of 750 mm (29.53 in.)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a torque wrench, measure the turning torque of underdrive planetary gear assembly while rotating the torque wrench at 60 rpm.

    SST
    09564-16020
    09387-00050
    Torque:
    Standard turning torque at 60 rpm:
    0.23 to5.01 N*m{2 to 51 kgf*cm, 2.0 to 44.3 in.*lbf}
    HINT:
    Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U241E Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a pin punch and hammer, stake the lock nut.

    NOTICE:
    Make sure that there are no cracks on the nut.