Underdrive Planetary Gear Reassembly

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U140F Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL UNDERDRIVE PLANETARY RING GEAR

  2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

  3. INSTALL CYLINDRICAL ROLLER BEARING INNER RACE

  4. INSTALL UNDERDRIVE INPUT SHAFT NUT

  5. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD

Underdrive Planetary Gear -- Reassembly



1. INSTALL UNDERDRIVE PLANETARY RING GEAR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Install a new snap ring to the outer race of the tapered roller bearing.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a piston ring compressor, squeeze the snap ring.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST a press, press in the outer race of the tapered roller bearing.

    SST
    09950-60020(09951-00890)
    09950-70010(09951-07100)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Install the underdrive planetary ring gear to the counter driven gear.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using snap ring pliers, install the snap ring.



2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a press, press in the rear tapered roller bearing to the underdrive planetary gear.

    NOTICE:
    Press in the bearing until it becomes flat at the bottom


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Install the counter driven gear with planetary ring gear to the underdrive planetary gear.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a press, press in the front tapered roller bearing.

    SST
    09214-76011
    NOTICE:
    Press in the counter driven gear while rotating it.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a press, press in the parking lock gear.

    NOTICE:
    Press in the counter driven gear while rotating it.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a press, press in the differential drive pinion.

    NOTICE:
    Press in the counter driven gear while rotating it.


3. INSTALL CYLINDRICAL ROLLER BEARING INNER RACE


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a press, press in the cylindrical roller bearing race inner.

    NOTICE:
    Press in the counter driven gear while rotating it.


4. INSTALL UNDERDRIVE INPUT SHAFT NUT


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Clamp the underdrive planetary gear in a soft jaw vise.

    NOTICE:
    Be careful not to damage the differential drive pinion.
  1. Using a socket wrench, install a new lock nut.

    Torque:
    280 N*m{2,855 kgf*cm, 207 in.*lbf}
    HINT:
    Use a torque wrench with a fulcrum length of 750 mm (29.53 in.)


5. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using SST and a torque wrench, measure the turning torque of underdrive planetary gear assembly while rotating the torque wrench at 60 rpm.

    SST
    09387-00050
    Torque:
    Turning torque at 60 rpm:
    0.10 to 4.41 N*m{1.0 to 45 kgf*cm, 0.9 to 39 in.*lbf}
    HINT:
    Use a torque wrench with a fulcrum length of 160 mm (6.30 in.)


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.U140F Automatic Transaxle.Automatic Transaxle System.Underdrive Planetary Gear  Reassembly
  1. Using a pin punch and a hammer, stake the lock nut.

    NOTICE:
    Make sure that there are no cracks on the nut.