Automatic Transaxle Assembly Removal

Transmission. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
U241E Automatic Transaxle. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

  2. DRAIN AUTOMATIC TRANSAXLE FLUID

  3. REMOVE STARTER ASSEMBLY

  4. DISCONNECT WIRE HARNESS

  5. REMOVE TRANSMISSION OIL COOLER HOSE AND TUBE

  6. REMOVE ENGINE MOUNTING BRACKET RR

  7. REMOVE ENGINE MOUNTING BRACKET FR

  8. REMOVE ENGINE MOUNTING BRACKET LH

  9. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

  10. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

  11. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

  12. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY

Automatic Transaxle Assembly -- Removal



1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
  1. Remove the engine with transaxle (RAV4_ACA30 RM000001BC300OX.html).



2. DRAIN AUTOMATIC TRANSAXLE FLUID
  1. Remove the drain plug and gasket, and drain ATF.

  1. Install a new gasket and the drain plug.

    Torque:
    47 N*m{479 kgf*cm, 35 ft.*lbf}


3. REMOVE STARTER ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Disconnect the starter connector.

  1. Open the terminal cap, and remove the nut and disconnect the starter wire.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and starter.



4. DISCONNECT WIRE HARNESS


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Disconnect the park/neutral position switch connector.

  1. Disconnect the transaxle wire connector.

  1. Disconnect the speed sensor connectors.

  1. Disconnect the wire harness clamps.



5. REMOVE TRANSMISSION OIL COOLER HOSE AND TUBE
  1. Remove the oil cooler hoses and tube (RAV4_ACA30 RM0000024PA00JX.html).



6. REMOVE ENGINE MOUNTING BRACKET RR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 bolts and mounting bracket.



7. REMOVE ENGINE MOUNTING BRACKET FR


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 bolts and mounting bracket.



8. REMOVE ENGINE MOUNTING BRACKET LH


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 bolts and mounting bracket.



9. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the flywheel housing under cover.

  1. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 4 lower side mounting bolts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 5 upper side mounting bolts.

  1. Separate and remove the automatic transaxle.



10. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the ATF dipstick.

  1. Remove the bolt and oil filler tube.



11. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 2 bolts and cable bracket.



12. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY