Engine Oil Cooler (W/ Oil Cooler) Installation

Clean the oil cooler contact surface on the cooler mounting.

Install a new O-ring to the oil cooler.

Apply a light coat of engine oil on the threads and under the head of the union bolt.

Install the oil cooler with the plate washer, nut and union bolt.

Torque:

68.6 N*m{700 kgf*cm, 51 ft.*lbf} for union bolt

9.0 N*m{92 kgf*cm, 80 in.*lbf} for nut

Connect the 2 oil cooler hoses.

Check and clean the oil filter installation surface.

Apply clean engine oil to the gasket of a new oil filter.

Lightly screw the oil filter into place by hand. Tighten it until the gasket contacts the seat.

Using SST, tighten the oil filter.

SST

09228-06501

1. Depending on the work space available, choose from the following.
   1. If enough space is available, use a torque wrench to tighten the oil filter.
   

   Torque:

   17.2 N*m{175 kgf*cm, 13 ft.*lbf}

   2. If enough space is not available to use a torque wrench, tighten the oil filter a 3/4 turn by hand or use a common wrench.
   

Clean and install the oil drain plug with a new gasket.

Torque:

40 N*m{408 kgf*cm, 30 ft.*lbf}

Add new oil.

Standard capacity:

Item	Specified Condition
Drain and refill with oil filter change	4.2 liters (4.4 US qts, 3.7 Imp. qts)
Drain and refill without oil filter change	4.0 liters (4.2 US qts, 3.5 Imp. qts)
Dry fill	4.9 liters (5.2 US qts, 4.3 Imp. qts)

Install the oil filler cap.

Tighten the radiator drain cock plug by hand.

Tighten the cylinder block drain cock plug.

Torque:

12.7 N*m{130 kgf*cm, 10 ft.*lbf}

Add TOYOTA Super Long Life Coolant (SLLC) to the radiator reservoir filler opening.

Continue adding TOYOTA SLLC until it is filled to the B line at the base of the reservoir's filler neck.

HINT:

The B line is the lower edge of the inner wall of the filler neck.

Standard capacity:

Item	Specified Condition
A/T	6.4 liters (6.8 US qts, 5.6 Imp. qts)
M/T	6.3 liters (6.7 US qts, 5.5 Imp. qts)

HINT:

1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
   

NOTICE:

Never use water as a substitute for engine coolant.

Press the No. 1 and No. 2 radiator hoses several times by hand, and then check the level of the coolant. If the coolant level drops below the B line, add TOYOTA SLLC to the B line.

Install the radiator reservoir cap.

Start the engine and warm it up until the cooling fan operates. While the cooling fan operates, circulate the coolant for several minutes.

1. Set the air conditioning as follows while warming up the engine.
   

   Item	Specified Condition
   Manual Air Conditioning System	Fan speed: Any setting except OFF
   	Temperature: Toward WARM Air conditioning switch: OFF
   Automatic Air Conditioning System	Temperature: Toward MAX Air conditioning switch: OFF

2. Maintain the engine speed at 2,000 to 2,500 rpm and warm up the engine until the cooling fan operates.
   

   NOTICE:

   1. Make sure that the radiator reservoir still has some coolant in it.
      
   2. Pay attention to the needle of the water temperature meter. Make sure that the needle does not show an abnormally high temperature.
      
   3. If there is not enough coolant, the engine may burn out or overheat.
      
   4. Immediately after starting the engine, if the radiator reservoir does not have any coolant, perform the following: 1) stop the engine, 2) wait until the coolant has cooled down, and 3) add coolant until the coolant is filled to the B line.
      
   5. Run the engine at 2,000 rpm until the coolant level has stabilized.
      

Press the No. 1 and No. 2 radiator hoses several times by hand to bleed air.

CAUTION:

1. Wear protective gloves.
   
2. Be careful as the radiator hoses are hot.
   
3. Keep your hands away from the radiator fan.
   

Stop the engine and wait until the coolant cools down to ambient temperature.

Check that the coolant level is between the FULL and LOW line.
If the coolant level is below the LOW line, repeat all of the procedures above.
If the coolant level is above the FULL line, drain coolant so that the coolant level is between the FULL and LOW line.

Check for engine coolant leaks (RAV4_ACA30 RM0000017W200QX.html).

Warm up the engine, stop the engine and wait for 5 minutes.

Check that the engine oil level is between the L and F marks, of the oil dipstick.
If low, check for leakage and add oil up to the F mark.

NOTICE:

Do not fill engine oil above the F mark.