Parking Brake Lever Installation

Brake. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
Parking Brake. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL PARKING BRAKE SWITCH ASSEMBLY

  2. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY

  3. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY

  4. CHECK PARKING BRAKE LEVER TRAVEL

  5. ADJUST PARKING BRAKE LEVER TRAVEL

  6. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY

  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Parking Brake Lever -- Installation



1. INSTALL PARKING BRAKE SWITCH ASSEMBLY
  1. Install the parking brake switch with the screw.

    Torque:
    0.88 N*m{9.0 kgf*cm, 7.8 in.*lbf}


2. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY
  1. Connect the cable to the lever.



3. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the parking brake lever (with the No. 1 parking brake cable) with the 2 bolts.

    Torque:
    14.5 N*m{148 kgf*cm, 11 ft.*lbf}


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Connect the No. 1 parking brake cable to the parking brake equalizer.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Temporarily install the wire adjusting nut and lock nut.

  1. Connect the parking brake switch connector.



4. CHECK PARKING BRAKE LEVER TRAVEL
  1. Pull the lever upward with a force of approximately 200 N (20 kgf, 44 lbf) and count the number of clicks.

    OK:
    6 to 8 clicks (without rear brake dragging)


5. ADJUST PARKING BRAKE LEVER TRAVEL


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.Parking Brake.Parking Brake System.Parking Brake Lever  Installation
  1. Turn the No. 1 wire adjusting nut until the lever travel is correct.

    OK:
    6 to 8 clicks (without rear brake dragging)
    <Lever pulling force: approximately 200 N (20 kgf, 44 lbf)>
  1. Tighten the lock nut.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
  1. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

    OK:
    6 to 8 clicks (without rear brake dragging)
    <Lever pulling force: approximately 200 N (20 kgf, 44 lbf)>
  1. When operating the parking brake lever, check that the brake warning light illuminates at the first click.

    Standard condition:
    Brake warning light always illuminates at the first click.


6. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY
  1. Install the rear console box (RAV4_ACA30 RM000001RHG00HX.html).

    HINT:
    Refer to the procedures from the installation of the rear console box sub-assembly up until the installation of the No. 1 console upper panel garnish.


7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL