Fuel Tank Reassembly

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
1Az-Fe Fuel. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL FUEL SENDER GAUGE ASSEMBLY

  2. INSTALL NO. 1 FUEL TANK CUSHION

  3. INSTALL AIR INLET LINE TUBE

  4. INSTALL NO. 1 FUEL TUBE CLAMP

  5. INSTALL FUEL EVAPORATION TUBE SUB-ASSEMBLY

  6. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

  7. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY

  8. INSTALL FUEL TANK VENT TUBE SET PLATE

  9. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

  10. INSTALL FUEL EMISSION HOSE

Fuel Tank -- Reassembly



1. INSTALL FUEL SENDER GAUGE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the sender gauge with the 5 screws.

    Torque:
    1.5 N*m{15 kgf*cm, 13 in.*lbf}


2. INSTALL NO. 1 FUEL TANK CUSHION


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install 7 new fuel tank cushions onto the fuel tank as shown in the illustration.



3. INSTALL AIR INLET LINE TUBE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Attach the 2 clamps to install the air inlet line tube to the fuel tank.



4. INSTALL NO. 1 FUEL TUBE CLAMP


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the 4 tube clamps to the fuel tank.



5. INSTALL FUEL EVAPORATION TUBE SUB-ASSEMBLY
  1. Install the tube to the fuel tube clamps.



6. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
  1. Install the tube to the fuel tube clamps.



7. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Fuel.Fuel System.Fuel Tank  Reassembly
  1. Install a new gasket onto the fuel suction with pump.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Fuel.Fuel System.Fuel Tank  Reassembly
  1. Connect the fuel hose with the paint mark facing towards the top of the vehicle, and then secure the clip.

  1. Install the fuel suction with pump into the fuel tank.

    NOTICE:
    Do not damage the fuel suction with pump.


8. INSTALL FUEL TANK VENT TUBE SET PLATE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the set plate with the 8 bolts.

    Torque:
    4.0 N*m{41 kgf*cm, 35 in.*lbf}


9. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the fuel tube with the joint clip.

    NOTICE:
    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Fuel.Fuel System.Fuel Tank  Reassembly
    1. Check that there are no scratches or foreign objects on the connecting parts.
    2. Check that the fuel tube joint is inserted securely.
    3. Check that the fuel tube joint clip is on the collar of the fuel tube joint.
    4. After installing the tube joint clip, check that the fuel tube joint cannot be pulled off.
    5. Be careful not to damage the clip. If the clip is damaged, replace it.


10. INSTALL FUEL EMISSION HOSE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Fuel.Fuel System.Fuel Tank  Reassembly
  1. Connect the purge line hose, air inlet line hose to the fuel suction plate.

  1. Connect the fuel emission hose to the fuel suction plate.

    HINT:
    Firmly push the tube connector until a "click" sound is heard.
    NOTICE:
    1. Before connecting the hose, check if there is any damage or foreign matter in the hose or connector.
    2. Check that the connector is connected by pulling on it.