Fuel Tank Disassembly

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
1Az-Fe Fuel. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE FUEL EMISSION HOSE

  2. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

  3. REMOVE FUEL TANK VENT TUBE SET PLATE

  4. REMOVE FUEL SUCTION WITH PUMP ASSEMBLY

  5. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY

  6. REMOVE FUEL EVAPORATION TUBE SUB-ASSEMBLY

  7. REMOVE NO. 1 FUEL TUBE CLAMP

  8. REMOVE AIR INLET LINE TUBE

  9. REMOVE NO. 1 FUEL TANK CUSHION

  10. REMOVE FUEL SENDER GAUGE ASSEMBLY

Fuel Tank -- Disassembly



1. REMOVE FUEL EMISSION HOSE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Fuel.Fuel System.Fuel Tank  Disassembly
  1. Disconnect the purge line hose, air inlet line hose and fuel emission hose from the fuel suction plate.

  1. Pinch the retainer as shown in the illustration, and then disconnect the fuel emission hose from the fuel suction plate.

    NOTICE:
    1. Clean off any dirt and foreign matter from the clip before disconnecting the hoses.
    2. Do not use any tools in this procedure.
    3. Do not forcefully bend or twist the nylon tube.
    4. Put the hose in a plastic bag to prevent damage and contamination.
    5. If the connector is stuck, pinch the retainer and push and pull the hose to disconnect it.


2. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the joint clip and fuel tank main tube.

    NOTICE:
    1. Before removing the tube joint clip, check for foreign matter around the clip. Clean if necessary.
    2. Keep the O-ring free of foreign matter, as it becomes contaminated easily.
    3. Do not use any tools in this procedure.
    4. Do not forcefully bend or twist the tube.
    5. Put the tube in a plastic bag to prevent damage and contamination.
    6. If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it.
    7. Be careful not to damage the clip. If the clip is damaged, replace it.


3. REMOVE FUEL TANK VENT TUBE SET PLATE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 8 bolts and set plate.



4. REMOVE FUEL SUCTION WITH PUMP ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Disconnect the fuel hose and remove the fuel suction with pump from the fuel tank.

    NOTICE:
    Do not damage the fuel suction with pump.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Fuel.Fuel System.Fuel Tank  Disassembly
  1. Remove the gasket from the fuel suction with pump.



5. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the tube from the fuel tube clamps.



6. REMOVE FUEL EVAPORATION TUBE SUB-ASSEMBLY
  1. Remove the tube from the fuel tube clamps.



7. REMOVE NO. 1 FUEL TUBE CLAMP
  1. Remove the 4 tube clamps from the fuel tank.



8. REMOVE AIR INLET LINE TUBE


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Detach the 2 clamps and remove the air inlet line tube from the fuel tank.



9. REMOVE NO. 1 FUEL TANK CUSHION


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 7 fuel tank cushions from the fuel tank.



10. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 5 screws and sender gauge.