Generator Reassembly

Install the washer onto the generator rectifier end frame.

Install the generator rotor onto the generator rectifier end frame.

Using a 32 mm socket wrench and press, slowly push the generator drive end frame onto the generator rectifier end frame.

Tighten the 4 bolts.

Torque:

5.8 N*m{59 kgf*cm, 51 in.*lbf}

Install the cord clip with the bolt.

Torque:

4.6 N*m{47 kgf*cm, 41 in.*lbf}

While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.039 in.) pin into the generator brush holder.

Install the generator brush holder with the 2 screws.

Torque:

1.8 N*m{18 kgf*cm, 16 in.*lbf}

Pull the pin out of the generator brush holder.

Install the terminal insulator onto the generator rectifier end frame.

Install the generator rear end cover with the 3 nuts.

Torque:

4.6 N*m{47 kgf*cm, 41 in.*lbf}

Install the pulley by hand.

Install SST to the pulley and vise as shown in the illustration.

SST

09820-63021

Turn SST (B) counterclockwise to tighten the pulley.

Torque:

80 N*m{816 kgf*cm, 59 ft.*lbf}

Install a new cap to the pulley.

Check that the generator pulley rotates smoothly.