Crankshaft Position Sensor Installation

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
1Az-Fe Engine Control System. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. INSTALL CRANKSHAFT POSITION SENSOR

  2. INSTALL GENERATOR ASSEMBLY

  3. INSTALL FAN AND GENERATOR V BELT

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  5. CHECK FOR ENGINE OIL LEAKS

  6. INSTALL FRONT FENDER APRON RH

Crankshaft Position Sensor -- Installation



1. INSTALL CRANKSHAFT POSITION SENSOR


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Engine Control System.Sfi System.Crankshaft Position Sensor  Installation
NOTICE:
Make sure that the O-ring is not cracked or jammed when installing.
  1. Apply a light coat of engine oil to the O-ring of the sensor.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Engine Control System.Sfi System.Crankshaft Position Sensor  Installation
  1. Install the sensor with the bolt.

    Torque:
    9.0 N*m{90 kgf*cm, 80 in.*lbf}
  1. Install the wire harness clamp.

  1. Install the connector clamp.

  1. Connect the sensor connector.

  1. Confirm that the wire harness of the sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.



2. INSTALL GENERATOR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Engine Control System.Sfi System.Crankshaft Position Sensor  Installation
  1. Confirm that the wire harness of the crankshaft position sensor is secured to the wire harness clamp bracket through the back of the rib of the timing chain cover.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Engine Control System.Sfi System.Crankshaft Position Sensor  Installation
  1. Install the generator with the 2 bolts.

    Torque:
    21 N*m{215 kgf*cm, 16 ft.*lbf}for bolt A
    52 N*m{530 kgf*cm, 38 ft.*lbf}for bolt B


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Install the wire harness clamp.

  1. Install the wire harness clamp bracket with the bolt.

    Torque:
    8.4 N*m{85 kgf*cm, 74 in.*lbf}
  1. Connect the generator wire with the nut.

    Torque:
    9.8 N*m{100 kgf*cm, 7 ft.*lbf}
  1. Install the terminal cap.

  1. Connect the generator connector.



3. INSTALL FAN AND GENERATOR V BELT


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Engine Control System.Sfi System.Crankshaft Position Sensor  Installation
  1. Using SST 19 mm socket wrench, loosen the V-ribbed belt tensioner arm clockwise, then install the fan and generator V belt.

    SST
    09216-42010
    NOTICE:
    1. Be sure to connect SST and the tools so that they are in line during use.
    2. When retracting the tensioner, turn it clockwise slowly for 3 seconds or more. Do not apply force rapidly.
    3. After the tensioner is fully retracted, do not apply force any more than necessary.


4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


5. CHECK FOR ENGINE OIL LEAKS
  1. Start the engine, and check that there are no oil leaks.



6. INSTALL FRONT FENDER APRON RH